1 00:00:05,172 --> 00:00:07,965 [intense dramatic music] 2 00:00:08,050 --> 00:00:11,176 ♪ ♪ 3 00:00:11,262 --> 00:00:14,138 [rock music] 4 00:00:14,223 --> 00:00:16,348 - my name is garrett campbell. I'm 41 years old, 5 00:00:16,434 --> 00:00:18,559 and I've been bladesmithing for about two years. 6 00:00:18,644 --> 00:00:19,977 ♪ ♪ 7 00:00:20,062 --> 00:00:22,312 what I like about bladesmithing is it's a big, 8 00:00:22,398 --> 00:00:23,647 hot piece of steel. 9 00:00:23,733 --> 00:00:25,232 You can't take your eye off that. 10 00:00:25,317 --> 00:00:27,484 And you have to be in the moment. 11 00:00:27,570 --> 00:00:29,069 ♪ ♪ 12 00:00:29,155 --> 00:00:31,613 - I'm davy wilson. I'm 49 years old. 13 00:00:31,699 --> 00:00:33,323 And I'm a master barber. 14 00:00:33,409 --> 00:00:36,660 Unfortunately, I'm losing the master barber's hair 15 00:00:36,746 --> 00:00:38,370 on top of my head. 16 00:00:38,456 --> 00:00:40,706 My dad and I took a class together, 17 00:00:40,750 --> 00:00:43,167 and after we built our very first knife, 18 00:00:43,252 --> 00:00:44,334 I looked over and I said, "hey, 19 00:00:44,420 --> 00:00:45,794 you want to build another one?" 20 00:00:45,880 --> 00:00:47,296 he said, "I sure do." 21 00:00:47,381 --> 00:00:50,340 part of the reason I am here now is to make dad proud. 22 00:00:50,426 --> 00:00:52,176 ♪ ♪ 23 00:00:52,261 --> 00:00:53,469 - my name's terry dickey. 24 00:00:53,554 --> 00:00:56,305 I'm a retiree and a part-time bladesmith. 25 00:00:56,390 --> 00:00:57,723 I like to bladesmith 26 00:00:57,767 --> 00:01:00,851 simply because of all the challenges it brings. 27 00:01:00,936 --> 00:01:03,729 My wife wants me to win the $10,000. 28 00:01:03,814 --> 00:01:06,190 It's already earmarked for a new garage. 29 00:01:06,275 --> 00:01:07,149 [chuckles] 30 00:01:07,234 --> 00:01:08,609 - I'm chevy wattips. 31 00:01:08,694 --> 00:01:12,196 I'm from lee, florida, and I'm a part-time bladesmith. 32 00:01:12,281 --> 00:01:14,198 I'm doing this for all the moms. 33 00:01:14,283 --> 00:01:15,991 It's so important, as a mom, 34 00:01:16,077 --> 00:01:18,786 that you find something that lights you up 35 00:01:18,871 --> 00:01:21,455 that has nothing to do with anybody else. 36 00:01:21,540 --> 00:01:22,831 ♪ ♪ 37 00:01:22,917 --> 00:01:25,959 - well, bladesmiths, welcome to the forge. 38 00:01:26,837 --> 00:01:28,629 You're about to take part in a forging competition 39 00:01:28,714 --> 00:01:30,547 that's been designed specifically to test 40 00:01:30,633 --> 00:01:33,175 every aspect of your knife making capabilities. 41 00:01:33,260 --> 00:01:35,594 There's gonna be three rounds in this competition. 42 00:01:35,638 --> 00:01:37,596 At the end of each one, you're gonna present your work 43 00:01:37,681 --> 00:01:39,431 to our panel of expert judges. 44 00:01:39,517 --> 00:01:41,225 The judges for today's competition are 45 00:01:41,310 --> 00:01:43,477 abs master smith j. Neilson, 46 00:01:43,562 --> 00:01:46,313 historic weapons re-creation specialist, dave baker, 47 00:01:46,398 --> 00:01:47,731 and edged weapons specialist 48 00:01:47,817 --> 00:01:50,400 and kali martial artist, doug marcaida. 49 00:01:50,486 --> 00:01:52,027 ♪ ♪ 50 00:01:52,113 --> 00:01:53,529 now, these judges are the ones who are gonna decide 51 00:01:53,614 --> 00:01:55,114 which of you is gonna be leaving here 52 00:01:55,199 --> 00:01:57,241 with a title of forged in fire champion 53 00:01:57,326 --> 00:01:59,952 and that check for $10,000. 54 00:02:00,037 --> 00:02:01,286 Now, throughout history, 55 00:02:01,330 --> 00:02:02,746 the art of bladesmithing has been shrouded 56 00:02:02,832 --> 00:02:04,248 in a bit of mystery. 57 00:02:04,333 --> 00:02:07,209 Not many people have the skills to take a chunk of steel 58 00:02:07,294 --> 00:02:10,462 and turn it into a sharp, reliable, and strong blade. 59 00:02:10,548 --> 00:02:13,340 And that's what today's competition is all about. 60 00:02:13,425 --> 00:02:16,093 We are calling it forge of mystery. 61 00:02:16,178 --> 00:02:17,386 ♪ ♪ 62 00:02:17,471 --> 00:02:18,929 let's get into the mysteries. 63 00:02:19,014 --> 00:02:21,098 The first one is, what kind of blade are you gonna make? 64 00:02:21,183 --> 00:02:24,476 We want you to make signature blades in your signature style 65 00:02:24,562 --> 00:02:26,645 using a san mai technique. 66 00:02:26,689 --> 00:02:29,314 That is three alternating layers of steel. 67 00:02:29,358 --> 00:02:30,774 Now, those blades need to measure 68 00:02:30,860 --> 00:02:33,235 between 13 and 15 inches, 69 00:02:33,320 --> 00:02:36,113 measured from tip to where the cutting edge ends. 70 00:02:36,198 --> 00:02:37,865 They'll need to be quenched, hardened, 71 00:02:37,950 --> 00:02:40,909 and acid etched by the end of this round. 72 00:02:40,995 --> 00:02:43,245 As far as the second mystery, well, that's on your anvils. 73 00:02:43,330 --> 00:02:45,706 Go ahead and uncover those for me. 74 00:02:45,791 --> 00:02:48,333 ♪ ♪ 75 00:02:48,419 --> 00:02:51,461 this is the steel you need to use to make your san mai blade. 76 00:02:51,547 --> 00:02:52,963 And that is the only steel you can use 77 00:02:53,048 --> 00:02:54,840 to make your san mai blade. 78 00:02:54,925 --> 00:02:58,468 In that pile, there is both mild and high carbon steel. 79 00:02:58,554 --> 00:03:01,096 It's up to you guys to figure out which is whic. 80 00:03:01,182 --> 00:03:03,724 Now, the final mystery: 81 00:03:03,809 --> 00:03:05,976 The clock is off today. 82 00:03:06,061 --> 00:03:08,770 ♪ ♪ 83 00:03:08,856 --> 00:03:10,606 you guys will have no way of knowing 84 00:03:10,691 --> 00:03:12,149 how much time has elapsed 85 00:03:12,234 --> 00:03:15,569 and how much time is remaining, aside from my time calls. 86 00:03:15,654 --> 00:03:16,820 Hope you're good at time management 87 00:03:16,864 --> 00:03:18,322 and you got a good internal clock. 88 00:03:18,407 --> 00:03:19,615 I know I don't. 89 00:03:19,700 --> 00:03:22,534 - That's dirty. - [laughs] 90 00:03:22,620 --> 00:03:24,995 - no clock may be my worst nightmare. 91 00:03:25,080 --> 00:03:27,331 I can become so zoned in on what I'm doing 92 00:03:27,416 --> 00:03:30,918 that I actually lose track of time. 93 00:03:31,003 --> 00:03:32,336 - Now, in round two of the competition, 94 00:03:32,421 --> 00:03:33,712 you'll be adding handles to your blades, 95 00:03:33,797 --> 00:03:35,297 turning them to fully-functioning weapons, 96 00:03:35,382 --> 00:03:37,841 at which point the judges will be testing them for strength 97 00:03:37,927 --> 00:03:39,718 in a mystery material chop 98 00:03:39,803 --> 00:03:43,805 and for sharpness in a mystery fabric pillar slice. 99 00:03:43,891 --> 00:03:45,349 All right. You have three hours 100 00:03:45,434 --> 00:03:47,309 to complete your san mai signature blades. 101 00:03:47,394 --> 00:03:50,270 And that time starts now. 102 00:03:50,356 --> 00:03:53,273 [upbeat dramatic music] 103 00:03:53,359 --> 00:03:56,360 ♪ ♪ 104 00:03:56,445 --> 00:03:58,946 this is an interesting one. - [laughs] 105 00:03:59,031 --> 00:04:02,199 the hard thing is is identifying the steel. 106 00:04:02,284 --> 00:04:03,492 - Looks like everybody's going to the grinder, 107 00:04:03,577 --> 00:04:05,077 doing the spark test. 108 00:04:05,955 --> 00:04:09,248 - The first thing I'm gonna o is spark test these rounds. 109 00:04:09,333 --> 00:04:11,875 Going to the grinder and looking at the spark load, 110 00:04:11,961 --> 00:04:13,919 or the lack of sparks. 111 00:04:13,963 --> 00:04:16,255 I definitely see one steel 112 00:04:16,340 --> 00:04:20,092 giving me a very large spark fuel, 113 00:04:20,177 --> 00:04:23,136 which I normally see in my high carbon steels. 114 00:04:23,222 --> 00:04:24,763 - All those billets are numbered, right? 115 00:04:24,848 --> 00:04:26,098 - Yeah. - And we know which one's 116 00:04:26,183 --> 00:04:28,892 the hard one. One and three was hardenabl. 117 00:04:28,978 --> 00:04:30,560 ♪ ♪ 118 00:04:30,646 --> 00:04:33,563 - the shorter showers tells me it's a mild steel. 119 00:04:33,649 --> 00:04:36,441 The longer shower tells me that that one is hardenable. 120 00:04:36,527 --> 00:04:40,070 Number one is hardenable, so what I need to do 121 00:04:40,114 --> 00:04:42,614 is stretch out my hardenable steel, 122 00:04:42,700 --> 00:04:44,866 and then stretch out the mild steel, 123 00:04:44,952 --> 00:04:48,412 making a san mai sandwich, if you will. 124 00:04:48,497 --> 00:04:49,913 And if everything goes right, 125 00:04:49,999 --> 00:04:52,457 it'll forge and stick together, 126 00:04:52,543 --> 00:04:54,251 and I'll be a happy man. 127 00:04:54,336 --> 00:04:55,627 ♪ ♪ 128 00:04:55,713 --> 00:04:57,296 - I can't even tell. 129 00:04:57,381 --> 00:05:00,424 - Chevy's got number nine and number ten. 130 00:05:00,467 --> 00:05:03,593 - There's sparks, but they all look the same. 131 00:05:03,679 --> 00:05:05,929 - The hardenable steel they have is a w1 steel. 132 00:05:06,015 --> 00:05:07,889 With the mild steel that's out there, 133 00:05:07,975 --> 00:05:10,309 if you haven't done it a lot, the differentiation 134 00:05:10,394 --> 00:05:13,145 between the two sparks isn't that great. 135 00:05:13,230 --> 00:05:17,149 - I need to find another game plan going into this. 136 00:05:17,192 --> 00:05:20,277 - Chevy's going to use an angle grinder to cut some pieces off. 137 00:05:20,362 --> 00:05:22,070 That's a good idea. 138 00:05:22,156 --> 00:05:25,282 Heat them up, quench them, see if they snap. 139 00:05:25,367 --> 00:05:26,950 ♪ ♪ 140 00:05:27,036 --> 00:05:28,285 - awesome. 141 00:05:28,370 --> 00:05:30,120 I've got my high carbon steel, 142 00:05:30,205 --> 00:05:32,789 and I'm feeling pretty good. 143 00:05:33,709 --> 00:05:36,084 - My plan is I'm gonna cut pieces off and quench them, 144 00:05:36,170 --> 00:05:38,378 and then file test them. 145 00:05:38,464 --> 00:05:40,547 I'm confident that three is hardenable 146 00:05:40,632 --> 00:05:42,674 and five is mild steel. 147 00:05:42,718 --> 00:05:43,925 - You guys think it's a big factor 148 00:05:44,011 --> 00:05:45,802 that they can't see the clock? 149 00:05:45,888 --> 00:05:47,262 - It's gonna be like a rat gnawing on the back 150 00:05:47,348 --> 00:05:49,306 of your head. Like, "how much time's gone? 151 00:05:49,391 --> 00:05:51,516 How much did I use?" 152 00:05:51,602 --> 00:05:53,310 - knowing how much time is on the clock 153 00:05:53,395 --> 00:05:56,480 affects what you do second by second. 154 00:05:56,565 --> 00:06:01,318 - Bladesmiths, you have 2 hours and 30 minutes. 155 00:06:01,403 --> 00:06:04,029 - It's time to draw out my steel. 156 00:06:04,114 --> 00:06:06,490 The mild steel, I'm gonna make longer, 157 00:06:06,575 --> 00:06:08,033 'cause I'm gonna cut that in half. 158 00:06:08,077 --> 00:06:11,495 That will go on each side of that high carbon stee. 159 00:06:11,580 --> 00:06:13,121 - They need to forge weld 160 00:06:13,207 --> 00:06:14,706 three pieces of steel together. 161 00:06:14,750 --> 00:06:17,501 The longer those billets are, the thinner they are, 162 00:06:17,586 --> 00:06:19,169 the harder that weld is to do. 163 00:06:19,254 --> 00:06:21,004 - Just draw it down to a rectangle, 164 00:06:21,090 --> 00:06:22,839 stack them and forge weld them. 165 00:06:22,925 --> 00:06:24,674 Less surface area, less likely to have a problem. 166 00:06:24,760 --> 00:06:26,843 And then just draw it out from there. 167 00:06:26,929 --> 00:06:28,095 - Coming. 168 00:06:28,180 --> 00:06:29,888 ♪ ♪ 169 00:06:29,932 --> 00:06:31,515 - I flattened out one bar stock 170 00:06:31,600 --> 00:06:33,517 that I've got as my cutting stock, 171 00:06:33,602 --> 00:06:35,644 and then I've got one bar flattened out 172 00:06:35,729 --> 00:06:38,897 for my sides of the san mai. 173 00:06:38,941 --> 00:06:41,358 I am pretty confident in my stack right now. 174 00:06:41,443 --> 00:06:44,945 I've got mild on the outside, hardenable in the middle. 175 00:06:45,030 --> 00:06:46,363 ♪ ♪ 176 00:06:46,448 --> 00:06:48,407 I'm a little concerned about my welds 177 00:06:48,450 --> 00:06:52,661 because I don't do a whole lot of welding with a mig welder. 178 00:06:52,746 --> 00:06:54,037 Welding! 179 00:06:54,123 --> 00:06:56,039 So I'm a little concerned going into this 180 00:06:56,125 --> 00:06:58,792 that I'll do the proper welding 181 00:06:58,877 --> 00:07:01,837 to make everything stick and hold together. 182 00:07:01,922 --> 00:07:04,548 - It looks to me like they'll just clad the blade 183 00:07:04,633 --> 00:07:07,008 and leave the tang as hardened steel. 184 00:07:07,094 --> 00:07:09,886 The problem is, if you've got squared off corners 185 00:07:09,972 --> 00:07:13,390 on those top two pieces, they'll actually push in, 186 00:07:13,475 --> 00:07:15,851 and then you can wind up creating a spot 187 00:07:15,936 --> 00:07:18,854 where you don't have welds between the steel 188 00:07:18,939 --> 00:07:20,605 and the steel that's under it. 189 00:07:20,649 --> 00:07:23,108 - We'll see how good my welds hold. 190 00:07:23,193 --> 00:07:25,819 Ooh, it's ugly, but I think it'll work. 191 00:07:25,904 --> 00:07:27,362 ♪ ♪ 192 00:07:27,448 --> 00:07:28,905 - to accomplish my san mai, 193 00:07:28,991 --> 00:07:31,616 I'm just gonna clean up the welding surfaces 194 00:07:31,660 --> 00:07:34,327 and mig weld the mild steel away from the edge 195 00:07:34,413 --> 00:07:36,830 and near the spine of the billet. 196 00:07:36,915 --> 00:07:38,665 - When garrett went through his testing, 197 00:07:38,750 --> 00:07:40,792 the piece of steel that had the work stick 198 00:07:40,878 --> 00:07:42,419 was the high carbon. 199 00:07:42,504 --> 00:07:44,296 - Welding. 200 00:07:44,339 --> 00:07:45,672 - That's what he's got in the middle. 201 00:07:45,757 --> 00:07:48,967 So he's set up with mild, high carbon, mild. 202 00:07:49,011 --> 00:07:50,302 - Perfect. 203 00:07:50,387 --> 00:07:52,137 - Hot metal, davy. 204 00:07:52,222 --> 00:07:54,264 - Garrett's sprinting through this challenge. 205 00:07:54,349 --> 00:07:56,516 - He doesn't know how much time he's got left. 206 00:07:56,602 --> 00:07:59,936 ♪ ♪ 207 00:08:00,022 --> 00:08:01,730 - I don't know how much time I have. 208 00:08:01,815 --> 00:08:03,940 So I figure, they don't tell me 209 00:08:04,026 --> 00:08:06,735 how much mild carbon steel 210 00:08:06,820 --> 00:08:08,612 has to be on the knife. 211 00:08:08,697 --> 00:08:11,615 They just told me I have to make three layers. 212 00:08:11,700 --> 00:08:13,408 - Chevy is taking those small pieces. 213 00:08:13,494 --> 00:08:15,452 It looks like she's gonna go ahead and clad 214 00:08:15,537 --> 00:08:18,163 those on the outside of that hardened steel. 215 00:08:18,207 --> 00:08:21,291 - If I get the mild carbon steel smaller, 216 00:08:21,376 --> 00:08:22,876 it will heat up about the same time 217 00:08:22,961 --> 00:08:25,128 as the larger, high carbon steel, 218 00:08:25,214 --> 00:08:28,173 and I can just forge weld them together faster. 219 00:08:28,258 --> 00:08:29,216 - What do you guys think about it? 220 00:08:29,301 --> 00:08:31,676 Is that san mai? - It's a san some. 221 00:08:31,762 --> 00:08:33,803 [laughter] 222 00:08:33,889 --> 00:08:38,391 - bladesmiths, there's 1 hour and 30 minutes remaining. 223 00:08:38,477 --> 00:08:40,644 - The temperature color looks good to me. 224 00:08:40,729 --> 00:08:43,730 So I'm gonna forge weld this san mai. 225 00:08:43,815 --> 00:08:45,232 ♪ ♪ 226 00:08:45,317 --> 00:08:46,691 [bleep]. 227 00:08:46,777 --> 00:08:48,527 - No. 228 00:08:48,570 --> 00:08:50,904 Terry's trying to set his weld in the press, 229 00:08:50,989 --> 00:08:53,949 and it's just going all over the place. 230 00:08:54,034 --> 00:08:56,159 - Oh, [bleep]. 231 00:08:56,245 --> 00:08:58,119 - The longer those billets are, 232 00:08:58,205 --> 00:09:00,830 the thinner they are, the harder that weld is to do. 233 00:09:04,336 --> 00:09:06,086 - At this point, it's better for me to restart, 234 00:09:06,171 --> 00:09:07,837 as opposed to chasing this problem. 235 00:09:07,923 --> 00:09:08,838 - Damn it. 236 00:09:08,882 --> 00:09:11,299 - Oh, that was not good. 237 00:09:11,385 --> 00:09:13,468 - Exploded apart. 238 00:09:13,554 --> 00:09:15,345 If I cut the delams off, 239 00:09:15,389 --> 00:09:18,390 there's not enough steel left to make me a knife. 240 00:09:18,475 --> 00:09:19,766 I've got a piece of hard steel, 241 00:09:19,851 --> 00:09:21,560 I've got a piece of mild steel. 242 00:09:21,645 --> 00:09:24,145 We are going to throw them back in the fire, 243 00:09:24,231 --> 00:09:25,772 and I'm gonna slow down, 244 00:09:25,857 --> 00:09:28,233 and I'm gonna make this billet work. 245 00:09:28,277 --> 00:09:30,944 - I have no idea what time I have left in this round. 246 00:09:31,029 --> 00:09:33,196 But I'm gonna turn something in. 247 00:09:33,282 --> 00:09:36,491 ♪ ♪ 248 00:09:36,577 --> 00:09:38,868 - my welds came out surprisingly good. 249 00:09:38,954 --> 00:09:40,495 I walk up to big blu, 'cause I know 250 00:09:40,581 --> 00:09:43,748 there's only one way to move this much metal. 251 00:09:43,792 --> 00:09:46,710 - Garrett's profile from here is banana-like. 252 00:09:46,795 --> 00:09:48,670 - That's not good. 253 00:09:48,755 --> 00:09:50,046 - I start getting a little banana hook 254 00:09:50,132 --> 00:09:52,257 because I have thicker steel 255 00:09:52,301 --> 00:09:54,342 on the spine of my blade than the front. 256 00:09:54,428 --> 00:09:55,844 So I have to adjust 257 00:09:55,929 --> 00:09:57,470 and go over and use the fullering die 258 00:09:57,556 --> 00:10:00,140 on the edge of my blade to help even it out. 259 00:10:00,225 --> 00:10:02,350 Ah! 260 00:10:03,729 --> 00:10:06,187 - I start shoving my steel through this press, 261 00:10:06,273 --> 00:10:09,399 and it's smooshing like melted marshmallows. 262 00:10:09,484 --> 00:10:10,775 ♪ ♪ 263 00:10:10,819 --> 00:10:13,737 it's a big, ugly hunk of steel. 264 00:10:13,822 --> 00:10:19,284 But somehow, I'm watching my pieces weld together. 265 00:10:19,328 --> 00:10:23,955 I'm just happy that I have three layers at this point. 266 00:10:24,041 --> 00:10:27,292 - Bladesmiths, you've got 30 minutes remaining. 267 00:10:27,377 --> 00:10:29,377 - I have the steel where I want it. 268 00:10:29,463 --> 00:10:30,962 I have the center core, 269 00:10:31,006 --> 00:10:33,256 and I have the two pieces for the mild. 270 00:10:33,342 --> 00:10:34,883 - Terry's doing the exact same thing. 271 00:10:34,968 --> 00:10:37,594 - Drawing out these long billets. 272 00:10:37,679 --> 00:10:39,804 - I mean, if it didn't work the first time, 273 00:10:39,890 --> 00:10:41,765 why would you do it again? 274 00:10:41,850 --> 00:10:42,974 ♪ ♪ 275 00:10:43,060 --> 00:10:44,768 - son of a [bleep]. 276 00:10:44,853 --> 00:10:46,061 ♪ ♪ 277 00:10:46,146 --> 00:10:48,104 - it's like groundhog day. 278 00:10:48,148 --> 00:10:49,522 It's exactly what happened before. 279 00:10:49,608 --> 00:10:51,107 - Yep. 280 00:10:51,193 --> 00:10:53,360 ♪ ♪ 281 00:10:53,445 --> 00:10:54,986 - [bleep]. - Bladesmiths, 282 00:10:55,072 --> 00:10:57,989 you've got 20 minutes remaining. 283 00:10:58,033 --> 00:10:59,783 - Garrett quenched. - We have one quenched blad. 284 00:10:59,868 --> 00:11:01,951 - Nice. - It looks good. 285 00:11:02,037 --> 00:11:03,495 I have hardenable steel on my edge 286 00:11:03,538 --> 00:11:06,122 and mild steel above it on either side. 287 00:11:06,208 --> 00:11:08,333 I'm feeling great. 288 00:11:08,377 --> 00:11:10,543 - Garrett quenched at a pretty hot temperature. 289 00:11:10,629 --> 00:11:13,171 And if you're too hot, that mild steel cools 290 00:11:13,256 --> 00:11:15,340 at a different rate than the center steel, 291 00:11:15,425 --> 00:11:18,134 and we've literally seen them being pulled apart. 292 00:11:18,220 --> 00:11:20,303 - I definitely quenched way too hot. 293 00:11:20,389 --> 00:11:22,847 It could have just completely destroyed my blade. 294 00:11:22,891 --> 00:11:25,517 However, there's nothing I can do about it now. 295 00:11:25,560 --> 00:11:26,976 Off to the grinder. 296 00:11:27,062 --> 00:11:28,770 ♪ ♪ 297 00:11:28,855 --> 00:11:30,689 - chevy quenched. 298 00:11:30,732 --> 00:11:33,108 - That's just awful. [chuckles] 299 00:11:33,193 --> 00:11:34,984 I have a huge warp. 300 00:11:35,070 --> 00:11:37,028 I don't have enough time to address it 301 00:11:37,072 --> 00:11:39,239 because I still need to get it in the acid etch. 302 00:11:39,324 --> 00:11:41,241 So I'm just going to hope 303 00:11:41,326 --> 00:11:43,660 I can get this addressed in round two. 304 00:11:43,745 --> 00:11:45,370 ♪ ♪ 305 00:11:45,414 --> 00:11:47,330 - I'm feeling pretty lost right now 306 00:11:47,374 --> 00:11:49,165 with the shape of my blade. 307 00:11:49,251 --> 00:11:51,292 It's not sticking together. 308 00:11:51,378 --> 00:11:53,670 - Terry is trying to do the same thing over and ove. 309 00:11:53,755 --> 00:11:56,047 It just kind of hurts to watch him. 310 00:11:56,133 --> 00:11:57,340 - [bleep]. 311 00:11:57,426 --> 00:11:59,718 ♪ ♪ 312 00:11:59,761 --> 00:12:03,388 - it looks to me like davy's got a weld. 313 00:12:03,473 --> 00:12:05,682 - I got my steel clean as a whistle, 314 00:12:05,767 --> 00:12:07,183 and it's sticking. 315 00:12:07,269 --> 00:12:11,020 Now, I still need to quench, then grind it. 316 00:12:11,064 --> 00:12:14,190 But yeah, I got all the time in the world to do this. 317 00:12:14,276 --> 00:12:15,775 - Yeah, there you go. Davy quenched. 318 00:12:15,861 --> 00:12:18,695 - One, two, three blades quenched. 319 00:12:18,780 --> 00:12:20,196 ♪ ♪ 320 00:12:20,282 --> 00:12:24,909 five, four, three, two, one. 321 00:12:24,953 --> 00:12:26,411 Bladesmiths, turn off your machines. 322 00:12:26,455 --> 00:12:30,498 Put down your tools. This round is over. 323 00:12:30,584 --> 00:12:34,210 - I don't want to go home, but looking down at my blade, 324 00:12:34,296 --> 00:12:36,963 I'm just thinking, "if this were in my shop, 325 00:12:37,048 --> 00:12:38,882 it would go straight into the trash." 326 00:12:38,967 --> 00:12:41,551 ♪ ♪ 327 00:12:41,636 --> 00:12:43,553 - all right, bladesmiths, we've got round one behind us, 328 00:12:43,638 --> 00:12:45,388 and it seems like the forge of mystery 329 00:12:45,474 --> 00:12:48,725 turned into a bit of a forge of misery for a few of you. 330 00:12:48,810 --> 00:12:50,268 But the time had come for the critique. 331 00:12:50,353 --> 00:12:53,021 So, without further ado, garrett, you're up first. 332 00:12:53,106 --> 00:12:55,064 Let's see what you got. 333 00:12:55,150 --> 00:12:56,441 ♪ ♪ 334 00:12:56,485 --> 00:12:57,650 - I like the profile of the blade. 335 00:12:57,736 --> 00:12:59,694 It's got a nice edge tip. 336 00:12:59,780 --> 00:13:02,071 Your handle is a little bit on the blocky side. 337 00:13:02,157 --> 00:13:04,032 As you move forward, you kind of, like, make it fit 338 00:13:04,117 --> 00:13:06,409 the handle where the hands don't open up that way. 339 00:13:06,453 --> 00:13:09,245 Now, down the center of your spine, 340 00:13:09,331 --> 00:13:11,456 you have a big crack right there. 341 00:13:11,500 --> 00:13:13,124 The saving grace: It's on the spine. 342 00:13:13,168 --> 00:13:16,669 So moving forward, I hope you have some ways to fix this. 343 00:13:16,755 --> 00:13:19,130 Otherwise, good job. - Thank you. 344 00:13:19,216 --> 00:13:20,840 - Davy, you ready? - Yes, sir. 345 00:13:20,926 --> 00:13:22,258 - Let's see what you got. 346 00:13:22,344 --> 00:13:23,718 ♪ ♪ 347 00:13:23,804 --> 00:13:24,969 - all right, davy. Well, first of all, 348 00:13:25,055 --> 00:13:26,638 I gotta commend you for coming back. 349 00:13:26,681 --> 00:13:27,931 It ain't the prettiest beast in the world, 350 00:13:28,016 --> 00:13:29,599 but you did finish a blade. 351 00:13:29,684 --> 00:13:32,560 You've got a lot of steel here. And it's a good thing, 352 00:13:32,646 --> 00:13:35,313 because you've got basically an s-curve going down, 353 00:13:35,357 --> 00:13:37,482 and you've got several delaminations. 354 00:13:37,526 --> 00:13:40,151 There's a very large one right about the sweet spot. 355 00:13:40,195 --> 00:13:42,654 The scary part, though, is back here. 356 00:13:42,739 --> 00:13:45,657 That didn't weld together, and that's the junction between 357 00:13:45,700 --> 00:13:47,408 the tang and the handle, so that's very stressful. 358 00:13:47,494 --> 00:13:49,244 If you more forward, I hope you correct that, 359 00:13:49,329 --> 00:13:51,663 'cause that could also be very dangerous to the user. 360 00:13:51,706 --> 00:13:53,915 But again, you fought back. Good job. 361 00:13:55,043 --> 00:13:57,293 - Chevy, please present your work. 362 00:13:57,379 --> 00:13:58,461 ♪ ♪ 363 00:13:58,547 --> 00:13:59,963 - all right, so you've giving davy 364 00:14:00,048 --> 00:14:02,841 some competition here. There's a lot of steel here. 365 00:14:02,926 --> 00:14:05,844 You've decided to only clad this small section, 366 00:14:05,929 --> 00:14:07,470 and that creates a couple problems, 367 00:14:07,556 --> 00:14:10,890 in that you've pushed these two billets into this steel. 368 00:14:10,976 --> 00:14:12,267 Now, it did weld, but what you've done 369 00:14:12,352 --> 00:14:13,977 is you've pushed this in 370 00:14:14,020 --> 00:14:16,855 so this outside piece kind of has a t-shape to it. 371 00:14:16,898 --> 00:14:18,690 The other thing is this curvature to it. 372 00:14:18,733 --> 00:14:20,191 There are ways to straighten this out. 373 00:14:20,277 --> 00:14:21,651 There is still heat on the floor, 374 00:14:21,736 --> 00:14:24,070 so if you move forward, there's a lot of work here. 375 00:14:24,155 --> 00:14:26,489 - Thank you. - All right, terry. 376 00:14:26,575 --> 00:14:28,825 Well, I think you know what's about to happen. 377 00:14:28,910 --> 00:14:30,201 ♪ ♪ 378 00:14:30,287 --> 00:14:33,037 you worked very hard. You did not give up. 379 00:14:33,081 --> 00:14:34,664 But unfortunately, you do not have three layers 380 00:14:34,749 --> 00:14:36,416 of forged steel for us to critique. 381 00:14:36,501 --> 00:14:37,876 So for that reason, I'm gonna have to ask you 382 00:14:37,961 --> 00:14:41,254 to please leave the forge. 383 00:14:41,339 --> 00:14:42,964 - My takeaway on this experience is that 384 00:14:43,049 --> 00:14:44,966 I have some work to do. 385 00:14:45,051 --> 00:14:46,676 But it's not a setback. 386 00:14:46,761 --> 00:14:48,261 This is a passion of mine. 387 00:14:48,346 --> 00:14:50,013 And I've had a lot of fun. 388 00:14:50,098 --> 00:14:52,515 But it's time to go back home and get back to work. 389 00:14:52,601 --> 00:14:54,267 - Bladesmiths, congratulations. 390 00:14:54,352 --> 00:14:55,602 The three of you are moving forward 391 00:14:55,687 --> 00:14:57,395 into round two of our competition, 392 00:14:57,439 --> 00:14:59,689 where you will fix any issues you have with your blades, 393 00:14:59,774 --> 00:15:00,982 add handles to them, 394 00:15:01,026 --> 00:15:03,067 and turn them into fully-functioning weapons. 395 00:15:03,153 --> 00:15:05,361 Now, in keeping with the mystery theme, 396 00:15:05,447 --> 00:15:07,071 the pantry's closed, so you guys 397 00:15:07,157 --> 00:15:09,073 are gonna be choosing your materials at random. 398 00:15:09,117 --> 00:15:10,617 You're gonna come up, reach into the barrel, 399 00:15:10,702 --> 00:15:12,577 and select your handle material. 400 00:15:12,621 --> 00:15:14,495 Whatever you choose is what you're stuck with. 401 00:15:14,581 --> 00:15:16,080 Chevy, you're up first. 402 00:15:16,124 --> 00:15:20,209 - All I'm thinking is: Another mystery. 403 00:15:20,295 --> 00:15:21,544 ♪ ♪ 404 00:15:21,588 --> 00:15:22,629 - don't look so excited. 405 00:15:22,714 --> 00:15:23,880 - I'm thrilled. 406 00:15:23,965 --> 00:15:25,882 - [laughs] 407 00:15:25,967 --> 00:15:27,592 ♪ ♪ 408 00:15:27,677 --> 00:15:31,095 I'm looking at this beautiful piece of gorgeous wood. 409 00:15:31,181 --> 00:15:33,640 It is just like what I use at home. 410 00:15:33,725 --> 00:15:36,059 So I'm not worried about the handle. 411 00:15:36,144 --> 00:15:38,144 I can do that later, I hope. 412 00:15:38,229 --> 00:15:41,606 There is a lot to address from round one. 413 00:15:41,691 --> 00:15:43,816 - Garrett, you're up, go ahead. - Yep. 414 00:15:43,902 --> 00:15:46,569 I'm a little concerned about random handle material, 415 00:15:46,613 --> 00:15:51,115 since I typically only work with a couple of things. 416 00:15:51,159 --> 00:15:53,826 There could be all kinds of really gnarly stuff 417 00:15:53,912 --> 00:15:55,370 I don't want to work with in there. 418 00:15:55,455 --> 00:15:57,080 [groans] 419 00:15:57,165 --> 00:15:58,581 ♪ ♪ 420 00:15:58,667 --> 00:16:02,543 the mystery box provided a giant block of g-10, 421 00:16:02,629 --> 00:16:04,253 so I'm happy with that. 422 00:16:04,339 --> 00:16:05,421 ♪ ♪ 423 00:16:05,507 --> 00:16:08,257 - all right, davy. You're up. 424 00:16:08,343 --> 00:16:12,637 ♪ ♪ 425 00:16:12,722 --> 00:16:13,888 ooh. - Awesome. 426 00:16:13,974 --> 00:16:15,306 - Doubled up. 427 00:16:15,350 --> 00:16:17,266 - Garrett and I were on the same wavelength. 428 00:16:17,352 --> 00:16:20,770 We both pull out some g-10, which is a strong, 429 00:16:20,855 --> 00:16:23,606 man-made material that will work great, 430 00:16:23,692 --> 00:16:27,402 and help me also alleviate maybe some of these problems 431 00:16:27,487 --> 00:16:29,278 that I'm having back in my handle. 432 00:16:29,364 --> 00:16:31,114 ♪ ♪ 433 00:16:31,199 --> 00:16:32,490 - you guys will have two hours in this round 434 00:16:32,534 --> 00:16:33,950 of the competition to fix your blades, 435 00:16:34,035 --> 00:16:36,285 add the handles, and then we're gonna get into testing. 436 00:16:36,371 --> 00:16:38,287 The judges are gonna test for strength and durability 437 00:16:38,373 --> 00:16:40,540 in a mystery material chop 438 00:16:40,625 --> 00:16:44,460 and for sharpness in a mystery fabric pillar slice. 439 00:16:44,546 --> 00:16:48,047 You have two hours, and that time starts now. 440 00:16:48,133 --> 00:16:50,133 [rock music] 441 00:16:50,218 --> 00:16:52,218 - a lot of work out there for two hours. 442 00:16:52,303 --> 00:16:54,095 - The fact that chevy went ahead 443 00:16:54,180 --> 00:16:56,014 and still finished it to submit something 444 00:16:56,057 --> 00:16:57,974 gives her a fighting chance on this one. 445 00:16:58,059 --> 00:16:59,350 ♪ ♪ 446 00:16:59,436 --> 00:17:01,436 - this piece looks like a leaf spring 447 00:17:01,521 --> 00:17:03,521 and I need to get it straight, 448 00:17:03,565 --> 00:17:07,025 and I have got to get all of this material removed. 449 00:17:07,110 --> 00:17:08,526 All right. 450 00:17:08,570 --> 00:17:09,986 ♪ ♪ 451 00:17:10,030 --> 00:17:11,988 my plan with this oxy torch 452 00:17:12,073 --> 00:17:14,741 is to heat up my material enough 453 00:17:14,826 --> 00:17:17,702 and make it malleable enough to straighten it. 454 00:17:17,746 --> 00:17:19,162 [torch pops] 455 00:17:19,247 --> 00:17:20,830 ♪ ♪ 456 00:17:20,915 --> 00:17:24,000 it's starting good, and then it pops and goes ou. 457 00:17:24,085 --> 00:17:25,877 I don't have time to mess with it, 458 00:17:25,920 --> 00:17:28,171 so I go to the next best thing. 459 00:17:28,256 --> 00:17:29,630 ♪ ♪ 460 00:17:29,716 --> 00:17:32,175 - one of the biggest things that chevy needs is heat. 461 00:17:32,218 --> 00:17:34,260 And now she's switched over to a little bottle of propane. 462 00:17:34,345 --> 00:17:35,887 There's no way. 463 00:17:35,930 --> 00:17:38,181 It's not gonna provide enough heat to straighten that steel. 464 00:17:38,266 --> 00:17:39,849 - I might need two of these. 465 00:17:39,934 --> 00:17:41,434 ♪ ♪ 466 00:17:41,519 --> 00:17:43,686 - first thing I'm gonna do is repair 467 00:17:43,772 --> 00:17:45,772 the crack on the back of my blade. 468 00:17:45,857 --> 00:17:48,024 Three minutes in, I know it's deep, 469 00:17:48,109 --> 00:17:50,526 and I know the only way I'm gonna fix it is by welding. 470 00:17:50,612 --> 00:17:52,111 ♪ ♪ 471 00:17:52,197 --> 00:17:54,864 - if garrett just throws a weld down the spine, 472 00:17:54,949 --> 00:17:56,407 depending on what our mystery material 473 00:17:56,451 --> 00:17:57,784 is for the strength test, 474 00:17:57,869 --> 00:18:00,078 it could pop that wide open again. 475 00:18:00,121 --> 00:18:02,121 - I'm trying to do small, little sections at a time, 476 00:18:02,207 --> 00:18:03,998 so I'm not putting too much heat 477 00:18:04,084 --> 00:18:05,875 in any one area of the blade. 478 00:18:05,960 --> 00:18:08,920 ♪ ♪ 479 00:18:08,963 --> 00:18:11,923 - I need to thin out my knife and I need to address 480 00:18:12,008 --> 00:18:14,550 the delamination that is close to the handle. 481 00:18:14,636 --> 00:18:17,720 ♪ ♪ 482 00:18:17,806 --> 00:18:19,388 I can hear the difference 483 00:18:19,474 --> 00:18:22,225 between the way the front of my blade sounds 484 00:18:22,310 --> 00:18:25,561 and the pitch as I get back closer to that delamination. 485 00:18:25,647 --> 00:18:27,855 ♪ ♪ 486 00:18:27,941 --> 00:18:29,524 - you know what that singing is? 487 00:18:29,609 --> 00:18:31,901 That's an echo chamber coming off the gaps in that metal. 488 00:18:31,945 --> 00:18:33,528 - Oh, that's not good. 489 00:18:33,613 --> 00:18:38,116 - I have to address this delamination by welding it. 490 00:18:38,201 --> 00:18:40,201 - Bladesmiths, you've got an hour and 30 minutes 491 00:18:40,286 --> 00:18:41,744 remaining in this round. 492 00:18:41,830 --> 00:18:43,329 ♪ ♪ 493 00:18:43,414 --> 00:18:47,542 - so, I'm heating up my blade, and it is just taking too lon. 494 00:18:47,627 --> 00:18:49,460 - Chevy's wasting a lot of time 495 00:18:49,504 --> 00:18:51,295 and not getting anything done out of it. 496 00:18:51,381 --> 00:18:54,632 - I know it's not going to straighten. 497 00:18:54,717 --> 00:18:56,884 So I figure I'm just going to set to work 498 00:18:56,970 --> 00:18:58,261 with the angle grinder. 499 00:18:58,346 --> 00:19:00,263 ♪ ♪ 500 00:19:00,348 --> 00:19:02,223 the clock is ticking away. 501 00:19:02,308 --> 00:19:04,934 I'm thinking of all that's left to do. 502 00:19:05,019 --> 00:19:06,185 ♪ ♪ 503 00:19:06,271 --> 00:19:08,688 - chevy hasn't done any work on the tang. 504 00:19:08,773 --> 00:19:09,981 Hasn't even touched the handle material 505 00:19:10,066 --> 00:19:11,607 since she pulled it out of the barrel. 506 00:19:11,693 --> 00:19:14,735 - The thing is, we're not seeing efficient use 507 00:19:14,821 --> 00:19:17,280 of tools or time. 508 00:19:17,365 --> 00:19:19,282 ♪ ♪ 509 00:19:19,367 --> 00:19:20,825 - now that the issue with my spine's fixed, 510 00:19:20,869 --> 00:19:22,577 I can move on to my handle. 511 00:19:22,662 --> 00:19:24,078 At the drill press, 512 00:19:24,164 --> 00:19:27,123 I get the hole all the way at the end of the tang in. 513 00:19:27,208 --> 00:19:30,835 I get the middle hole most of the way through. 514 00:19:30,879 --> 00:19:33,087 And then nothing. 515 00:19:33,173 --> 00:19:34,463 Right in the finger well 516 00:19:34,549 --> 00:19:37,466 that I really feel is the most important hole. 517 00:19:37,552 --> 00:19:39,677 - Oh, that sounds terrible. 518 00:19:39,721 --> 00:19:41,470 - Not what a drill press is supposed to sound like. 519 00:19:41,556 --> 00:19:44,223 - Oh, there's sparks coming off of that thing. 520 00:19:44,309 --> 00:19:45,683 [buzzing] 521 00:19:45,768 --> 00:19:46,809 oh, man. - Ouch. 522 00:19:46,895 --> 00:19:49,145 - That's making my teeth hurt. [laughs] 523 00:19:49,230 --> 00:19:50,438 - [bleep]. 524 00:19:50,523 --> 00:19:51,981 I'm about 30 minutes in 525 00:19:52,025 --> 00:19:55,318 to just trying to get holes together on my handle. 526 00:19:55,403 --> 00:19:57,820 - I understand that garrett's a strong guy, but, you know, 527 00:19:57,906 --> 00:20:01,157 you can't just force that drill bit through the metal. 528 00:20:01,242 --> 00:20:03,034 - If I don't get these pinholes in, 529 00:20:03,077 --> 00:20:03,951 I don't know what I'm gonna do. 530 00:20:07,582 --> 00:20:08,706 - You have one hour remaining. 531 00:20:08,750 --> 00:20:10,166 - [bleep]. 532 00:20:10,251 --> 00:20:12,043 I've completely destroyed this drill bit. 533 00:20:12,128 --> 00:20:14,212 I already have little divots, so I think 534 00:20:14,297 --> 00:20:16,672 I'm just gonna be able to torch cut through the holes, 535 00:20:16,716 --> 00:20:18,049 and then I'll clean them up enough 536 00:20:18,134 --> 00:20:19,508 so I can just get the pins through. 537 00:20:19,594 --> 00:20:21,135 ♪ ♪ 538 00:20:21,221 --> 00:20:24,138 I realize this is the thing 539 00:20:24,224 --> 00:20:26,641 that I need to stop messing with, 540 00:20:26,726 --> 00:20:28,851 deal with two pins, and move forward. 541 00:20:28,937 --> 00:20:30,353 ♪ ♪ 542 00:20:30,438 --> 00:20:31,520 - welding. 543 00:20:31,606 --> 00:20:33,189 Now that my holes are drilled, 544 00:20:33,274 --> 00:20:36,901 I still have to address the delamination in my handle. 545 00:20:36,945 --> 00:20:39,946 - Davy definitely has to address that junction. 546 00:20:40,031 --> 00:20:42,281 It's very easy to burn it right at the joint 547 00:20:42,367 --> 00:20:43,866 of the handle and the blade, 548 00:20:43,952 --> 00:20:45,660 and that could be, actually, a safety issue, 549 00:20:45,745 --> 00:20:47,453 trying to swing that, 'cause that blade could snap 550 00:20:47,538 --> 00:20:49,330 and come right back at the user. 551 00:20:49,415 --> 00:20:51,666 - As I'm welding, I notice that I've burned through 552 00:20:51,751 --> 00:20:53,417 the edge of my handle. 553 00:20:53,461 --> 00:20:55,336 This bad weld here could really be 554 00:20:55,421 --> 00:20:57,046 a problem for me in testing. 555 00:20:57,131 --> 00:20:58,798 But I'm gonna have to move o. 556 00:20:58,883 --> 00:21:03,386 ♪ ♪ 557 00:21:03,471 --> 00:21:06,347 - chevy is still grinding away at that blade. 558 00:21:06,432 --> 00:21:10,434 Has not addressed the tang at all. 559 00:21:10,520 --> 00:21:13,062 - I still have to remove all this stock. 560 00:21:13,147 --> 00:21:14,897 I have to get a tang. 561 00:21:14,983 --> 00:21:19,026 And I have to get holes drilled for my pins. 562 00:21:19,112 --> 00:21:21,070 - At this point, she can still do it 563 00:21:21,155 --> 00:21:23,114 if she would take her eyes off the edge 564 00:21:23,157 --> 00:21:25,116 and give something that you guys can at least 565 00:21:25,159 --> 00:21:26,909 grab onto and test. 566 00:21:26,953 --> 00:21:29,078 - She's been looking at the clock. 567 00:21:29,163 --> 00:21:31,289 She's been shaking her head. 568 00:21:31,332 --> 00:21:34,083 - I am nervous because time's running out, 569 00:21:34,127 --> 00:21:37,086 and I really, really hate failure. 570 00:21:37,130 --> 00:21:39,255 - One of the biggest self-eliminators 571 00:21:39,340 --> 00:21:41,716 in all of our competition is anxiety. 572 00:21:41,801 --> 00:21:44,051 People get anxious about what they're doing, 573 00:21:44,137 --> 00:21:46,595 and when they do that, they lose the ability to think 574 00:21:46,639 --> 00:21:48,597 and come up with a new direction. 575 00:21:48,683 --> 00:21:52,226 ♪ ♪ 576 00:21:52,312 --> 00:21:54,103 - I know I don't have an edge on it yet, 577 00:21:54,188 --> 00:21:57,398 and I know I have a lot of handle shaping to do. 578 00:21:57,483 --> 00:21:58,983 As soon as I've cut my pins, 579 00:21:59,027 --> 00:22:00,318 I'm gonna move the clamp around 580 00:22:00,403 --> 00:22:02,111 and I'm gonna go start on my edge. 581 00:22:02,196 --> 00:22:03,821 ♪ ♪ 582 00:22:05,033 --> 00:22:08,034 - it's time to glue the handle, clamp it togethe, 583 00:22:08,119 --> 00:22:10,578 and then start shaping my handle. 584 00:22:10,663 --> 00:22:12,455 It's always anybody's game. 585 00:22:12,540 --> 00:22:14,332 Obviously, I want to go through. 586 00:22:14,375 --> 00:22:17,043 But I'm not gonna go in with a haughty attitude. 587 00:22:17,128 --> 00:22:19,253 ♪ ♪ 588 00:22:19,339 --> 00:22:24,216 - five, four, three, two, one. 589 00:22:24,302 --> 00:22:26,135 Bladesmiths, put down your tools. 590 00:22:26,220 --> 00:22:27,970 This round is over. 591 00:22:28,056 --> 00:22:29,513 ♪ ♪ 592 00:22:29,557 --> 00:22:31,182 - I look like over at davy's blade, 593 00:22:31,225 --> 00:22:35,102 and he has climbed a mountain in the last two hours. 594 00:22:35,188 --> 00:22:36,520 But I'm still feeling good. 595 00:22:36,606 --> 00:22:39,065 Once we're in testing, it is what it is. 596 00:22:39,150 --> 00:22:42,026 ♪ ♪ 597 00:22:42,070 --> 00:22:44,528 - well, bladesmiths, you made it through two intense rounds 598 00:22:44,614 --> 00:22:46,864 of forging competition, and now it's time 599 00:22:46,908 --> 00:22:49,408 to put your blades to the test for sharpness, 600 00:22:49,494 --> 00:22:51,869 for strength, and for overall usability. 601 00:22:51,954 --> 00:22:54,372 But chevy, although you worked very hard, 602 00:22:54,415 --> 00:22:56,874 you do not have a handle on your blade. 603 00:22:56,959 --> 00:22:58,834 Unfortunately, the guys are not gonna be able 604 00:22:58,878 --> 00:23:00,669 to put your blade to the test. 605 00:23:00,755 --> 00:23:02,129 And for that reason, I'm gonna have to ask you 606 00:23:02,215 --> 00:23:04,507 to please leave the forge. Thank you for coming out. 607 00:23:04,592 --> 00:23:07,218 - Thanks, guys. I had a lot of fun. 608 00:23:08,054 --> 00:23:10,054 I didn't have the problem-solving skills 609 00:23:10,139 --> 00:23:13,349 that were necessary to conquer round two. 610 00:23:13,434 --> 00:23:15,226 Time was moving way too fast, 611 00:23:15,311 --> 00:23:18,437 and I had way too many things to do. 612 00:23:18,523 --> 00:23:20,731 It didn't pan out exactly as I wanted. 613 00:23:20,817 --> 00:23:22,066 But when I get home, 614 00:23:22,110 --> 00:23:24,276 I'm definitely gonna try some san mai techniques. 615 00:23:24,362 --> 00:23:25,986 [laughs] 616 00:23:27,573 --> 00:23:29,407 ♪ ♪ 617 00:23:29,492 --> 00:23:30,866 - well, gentlemen, congratulations. 618 00:23:30,952 --> 00:23:32,034 The two of you guys are moving forward 619 00:23:32,078 --> 00:23:33,786 into round three of the competition. 620 00:23:33,871 --> 00:23:35,287 But we've still got some testing to do. 621 00:23:35,373 --> 00:23:37,665 So, whichever one of your blades performs 622 00:23:37,750 --> 00:23:40,459 better in round two testing, you will have the option 623 00:23:40,545 --> 00:23:42,211 to choose your round three blade. 624 00:23:42,296 --> 00:23:44,713 Whoever performs in second place, 625 00:23:44,799 --> 00:23:48,217 you will have to choose your round three blade blindly. 626 00:23:48,302 --> 00:23:51,846 ♪ ♪ 627 00:23:51,931 --> 00:23:53,931 - bladesmiths, welcome to my favorite part, 628 00:23:54,016 --> 00:23:55,349 the strength test. 629 00:23:55,435 --> 00:23:59,019 Today, we have a mystery test. 630 00:23:59,105 --> 00:24:00,855 What's under the tarp? 631 00:24:00,940 --> 00:24:02,648 So we're gonna have some fun here. 632 00:24:02,733 --> 00:24:05,651 I'm gonna take each of your blades and beat them repeatedly 633 00:24:05,736 --> 00:24:08,696 and pretty viciously into this material. 634 00:24:08,781 --> 00:24:11,699 Now, what your blades do to the material is not a big concern. 635 00:24:11,784 --> 00:24:14,243 I want to see what the material does to your blades. 636 00:24:14,328 --> 00:24:15,661 Garrett, you're up first. You ready to go? 637 00:24:15,746 --> 00:24:17,163 - Let's do it. 638 00:24:17,248 --> 00:24:18,622 ♪ ♪ 639 00:24:18,708 --> 00:24:20,082 I have no idea what's under there. 640 00:24:20,168 --> 00:24:21,417 All I know is j. Neilson's 641 00:24:21,461 --> 00:24:23,169 gonna try to break my blade on it. 642 00:24:23,254 --> 00:24:26,755 ♪ ♪ 643 00:24:26,841 --> 00:24:28,090 - [grunting] 644 00:24:28,176 --> 00:24:34,638 ♪ ♪ 645 00:24:37,101 --> 00:24:38,809 ♪ ♪ 646 00:24:38,853 --> 00:24:40,978 well, garrett, you survived. Good job. 647 00:24:41,022 --> 00:24:43,481 I mean, there's a lot of weight to this. 648 00:24:43,566 --> 00:24:45,149 The handle's rough, but comfortable, 649 00:24:45,234 --> 00:24:47,276 so I was able to control it without a problem. 650 00:24:47,361 --> 00:24:48,777 You do have some chipping on the edge. 651 00:24:48,863 --> 00:24:50,738 Nothing catastrophic. 652 00:24:50,823 --> 00:24:52,072 But it didn't move at all. 653 00:24:52,158 --> 00:24:54,158 Your handle stayed tight. 654 00:24:54,202 --> 00:24:55,993 You survived. Good work. 655 00:24:56,078 --> 00:24:57,828 - Thank you. - All right, davy. 656 00:24:57,914 --> 00:24:59,914 It's always more fun for the second guy. 657 00:24:59,999 --> 00:25:01,290 You ready? - Yes, sir. 658 00:25:01,334 --> 00:25:02,875 - All right. - Let's do it. 659 00:25:02,960 --> 00:25:04,043 ♪ ♪ 660 00:25:04,128 --> 00:25:07,379 just before j. Goes to swing my blade, 661 00:25:07,465 --> 00:25:10,007 I can feel my heart flutter a little bit. 662 00:25:10,051 --> 00:25:14,094 I just hope it doesn't destroy what I've got here. 663 00:25:17,683 --> 00:25:18,224 ♪ ♪ 664 00:25:18,309 --> 00:25:20,100 - [grunting] 665 00:25:20,186 --> 00:25:23,187 [rock music] 666 00:25:23,231 --> 00:25:29,902 ♪ ♪ 667 00:25:29,987 --> 00:25:32,488 [suspenseful music] 668 00:25:32,573 --> 00:25:33,697 - all right, davy, you survived. 669 00:25:33,783 --> 00:25:36,158 Good job. It's very heavy. 670 00:25:36,202 --> 00:25:38,577 I mean, it's--it's a monster. 671 00:25:38,663 --> 00:25:40,704 Striking on this mystery material 672 00:25:40,748 --> 00:25:43,040 was enough shock--took a piece of your cladding right of. 673 00:25:43,084 --> 00:25:46,168 And then you had a couple seams open up right back here, 674 00:25:46,254 --> 00:25:48,712 and then right up here on the spine also. 675 00:25:48,798 --> 00:25:51,549 That being said, your edge held up well. 676 00:25:51,592 --> 00:25:53,551 The handle is fairly comfortable. 677 00:25:53,594 --> 00:25:54,843 I was able to control it well, 678 00:25:54,929 --> 00:25:56,720 so you did it. Good job. 679 00:25:56,764 --> 00:25:58,305 - Thank you. 680 00:25:58,391 --> 00:26:00,933 ♪ ♪ 681 00:26:01,018 --> 00:26:02,560 - all right, bladesmiths. Congratulations 682 00:26:02,603 --> 00:26:03,978 for making it through the mysteries. 683 00:26:04,063 --> 00:26:06,855 But there's still one more mystery to solve. 684 00:26:06,899 --> 00:26:08,732 This is the sharpness test: 685 00:26:08,776 --> 00:26:10,651 The mystery fabric pillar slice. 686 00:26:10,736 --> 00:26:12,528 Now, to find out how sharp your weapons are, 687 00:26:12,613 --> 00:26:13,904 I'm gonna take your weapon and try to slice 688 00:26:13,990 --> 00:26:16,907 through these mystery fabric pillars. 689 00:26:16,993 --> 00:26:18,576 Now, unlike the strength test, 690 00:26:18,619 --> 00:26:21,495 this is all about what your edge does to these pillars. 691 00:26:21,581 --> 00:26:23,247 Garrett, you're up first, you ready for this? 692 00:26:23,332 --> 00:26:24,957 - Yes, sir. - Let's do this. 693 00:26:25,042 --> 00:26:28,085 [dramatic music] 694 00:26:28,129 --> 00:26:31,797 ♪ ♪ 695 00:26:31,882 --> 00:26:34,842 [rock music] 696 00:26:34,927 --> 00:26:41,390 ♪ ♪ 697 00:26:41,475 --> 00:26:43,559 all right, garrett, let's talk about your blade here. 698 00:26:43,644 --> 00:26:45,644 It's very comfortable to hold on to. 699 00:26:45,730 --> 00:26:47,146 Now, your edge. 700 00:26:47,231 --> 00:26:50,107 Despite suffering some chips right here in the middle, 701 00:26:50,192 --> 00:26:51,775 it cut easily through the first pillar. 702 00:26:51,819 --> 00:26:53,611 On the second, halfway through. 703 00:26:53,696 --> 00:26:55,946 Overall, sir, it will cut. 704 00:26:55,990 --> 00:26:57,448 - Thank you. 705 00:26:57,533 --> 00:26:58,907 - Davy, your turn, sir. You ready? 706 00:26:58,951 --> 00:27:00,784 - Yes, sir. - Let's do this. 707 00:27:04,457 --> 00:27:11,420 ♪ ♪ 708 00:27:15,676 --> 00:27:17,968 all right, davy, let's talk about your blade. 709 00:27:18,012 --> 00:27:21,930 On the first pillar, it cut all the way throug. 710 00:27:22,016 --> 00:27:24,308 On the second one, it aptly hit with the part 711 00:27:24,352 --> 00:27:26,143 where you had some dulling over here, 712 00:27:26,228 --> 00:27:28,437 but on the follow-through, it actually went up 713 00:27:28,522 --> 00:27:31,482 and cut with your top edge over here, which is sharp. 714 00:27:31,525 --> 00:27:33,442 ♪ ♪ 715 00:27:33,486 --> 00:27:35,527 so overall, sir, it will cut. 716 00:27:35,613 --> 00:27:37,488 - Thank you. 717 00:27:37,531 --> 00:27:38,656 ♪ ♪ 718 00:27:38,741 --> 00:27:40,824 - well, garrett, davy, as I said before, 719 00:27:40,868 --> 00:27:42,660 whoever came out on top in the testing 720 00:27:42,703 --> 00:27:44,953 will have the option to choose your round three blade, 721 00:27:45,039 --> 00:27:46,830 where we send you to your home forges 722 00:27:46,916 --> 00:27:48,165 to build one of these two weapons 723 00:27:48,250 --> 00:27:51,001 from our "forged in fire" vault. 724 00:27:51,087 --> 00:27:53,003 The judges made the decision. 725 00:27:53,047 --> 00:27:54,880 The bladesmith who came out on top... 726 00:27:54,965 --> 00:27:56,799 [suspenseful music] 727 00:27:56,842 --> 00:27:58,509 was garrett. Congratulations. 728 00:27:58,594 --> 00:28:00,010 - Thank you. - Well, davy, that's means 729 00:28:00,054 --> 00:28:02,513 that you're gonna be going into round three blin. 730 00:28:02,598 --> 00:28:05,683 So, you've got the choice between anvil number one 731 00:28:05,768 --> 00:28:08,852 and anvil number two. Pick your poison. 732 00:28:08,896 --> 00:28:11,355 - Well, I've been standing at anvil number two 733 00:28:11,399 --> 00:28:14,024 since this competition started. 734 00:28:14,110 --> 00:28:15,693 There's an old saying from texas: 735 00:28:15,778 --> 00:28:17,361 "you dance with the one that brung you." 736 00:28:17,405 --> 00:28:18,779 number two. 737 00:28:18,864 --> 00:28:20,197 - All right. The weapon you'll be building 738 00:28:20,282 --> 00:28:21,699 in round three is... 739 00:28:21,742 --> 00:28:24,076 ♪ ♪ 740 00:28:24,161 --> 00:28:26,370 the pira sword. 741 00:28:26,414 --> 00:28:29,373 - I'm seeing this sword with a wonky, 742 00:28:29,417 --> 00:28:31,041 zorro-shaped handle, 743 00:28:31,085 --> 00:28:33,877 and about a 24- to 28-inch blade. 744 00:28:33,963 --> 00:28:36,171 And I'm thinking, "not so bad. 745 00:28:36,257 --> 00:28:38,298 I think I can make this." 746 00:28:38,384 --> 00:28:39,842 - well, garrett, that means you've got the choice 747 00:28:39,927 --> 00:28:42,219 between the pira sword or this: 748 00:28:42,263 --> 00:28:44,471 ♪ ♪ 749 00:28:44,557 --> 00:28:46,515 the khora sword. 750 00:28:46,559 --> 00:28:48,058 So what's it gonna be? 751 00:28:48,102 --> 00:28:50,227 - In the pira, I've got upswept blade 752 00:28:50,271 --> 00:28:52,563 with a slight curve and it fans out at the end. 753 00:28:52,606 --> 00:28:55,232 The khora sword, I've got opposite curve, 754 00:28:55,317 --> 00:28:58,068 edged blade, fuller, flat back spine. 755 00:28:58,154 --> 00:29:00,112 So in my mind, I want to go with somethig 756 00:29:00,197 --> 00:29:03,574 I know I can overperform on versus struggle to finish. 757 00:29:03,617 --> 00:29:04,867 ♪ ♪ 758 00:29:04,952 --> 00:29:06,869 pira. - Doing the pira as well. 759 00:29:08,664 --> 00:29:11,039 - Featured in season seven of "forged in fire," 760 00:29:11,125 --> 00:29:13,167 the pira is an ornate, versatile sword 761 00:29:13,252 --> 00:29:16,545 used by the yakan tribe in the southern philippines. 762 00:29:16,630 --> 00:29:19,131 The weapon's unique blade shape and long pommel 763 00:29:19,216 --> 00:29:20,924 proved to be challenging for both smiths 764 00:29:20,968 --> 00:29:22,718 who were ultimately forced to start over 765 00:29:22,803 --> 00:29:24,762 on the third day of their builds. 766 00:29:24,805 --> 00:29:27,222 Ultimately, one smith was unable to secure 767 00:29:27,308 --> 00:29:29,933 the mechanical connection to her handle in time, 768 00:29:29,977 --> 00:29:32,853 forcing the judges to issue a vote of no confidence 769 00:29:32,938 --> 00:29:34,980 due to safety concerns. 770 00:29:35,065 --> 00:29:36,607 - Well, gentlemen, for round three, 771 00:29:36,650 --> 00:29:38,192 your parameters are no mystery. 772 00:29:38,277 --> 00:29:41,195 Your blade length needs to be between 21 and 23 inches 773 00:29:41,280 --> 00:29:42,571 with a clip point 774 00:29:42,615 --> 00:29:44,740 that is no less than 4 1/2 inches. 775 00:29:44,825 --> 00:29:46,617 The base width of your blade needs to be 776 00:29:46,702 --> 00:29:48,744 no more than 1 1/2 inches and it needs to swell 777 00:29:48,788 --> 00:29:50,913 to no less than 2 1/2 inches. 778 00:29:50,956 --> 00:29:51,997 Now, your handle needs to have a wrap 779 00:29:52,082 --> 00:29:53,415 or a collar at the neck, 780 00:29:53,459 --> 00:29:54,958 and it needs to contain a tail 781 00:29:55,002 --> 00:29:57,961 that is no less than 5 inches long. 782 00:29:58,047 --> 00:29:59,630 You have will four days at your home forges to wok 783 00:29:59,673 --> 00:30:00,798 on your pira blades. 784 00:30:00,883 --> 00:30:03,217 So good luck. We'll see you then. 785 00:30:03,302 --> 00:30:07,930 ♪ ♪ 786 00:30:08,015 --> 00:30:09,306 - it's day one. 787 00:30:09,350 --> 00:30:10,599 We're in westerly, rhode island, 788 00:30:10,684 --> 00:30:11,892 and I'm gonna start working on my pira. 789 00:30:11,977 --> 00:30:13,393 Let's do this. 790 00:30:13,437 --> 00:30:15,938 The first thing I'm gonna do is get the forge fired up, 791 00:30:16,023 --> 00:30:18,232 get the metal in the fire, and get it hot. 792 00:30:18,317 --> 00:30:21,318 I have no power tools. It's just all this. 793 00:30:21,362 --> 00:30:22,569 Hot hands. Whoo. 794 00:30:22,655 --> 00:30:24,863 I want to do as much by hand possible 795 00:30:24,949 --> 00:30:26,865 because it is a forging competition, 796 00:30:26,951 --> 00:30:29,785 not a cutting with an angle grinder competition. 797 00:30:29,870 --> 00:30:31,995 Now that I'm roughly to shape... 798 00:30:32,039 --> 00:30:33,121 Feels good. 799 00:30:33,207 --> 00:30:34,998 I'm gonna go over to the belt grinder 800 00:30:35,042 --> 00:30:37,125 so I can cut more material away. 801 00:30:37,211 --> 00:30:40,170 I check parameters and I'm dead on. 802 00:30:40,214 --> 00:30:41,672 Murdered it. 803 00:30:41,715 --> 00:30:43,298 We're pretty close to quenching. 804 00:30:43,342 --> 00:30:45,050 I feel like I made good progress. 805 00:30:45,135 --> 00:30:47,678 It's where I wanted to be for the end of the day. 806 00:30:47,721 --> 00:30:50,681 I feel like I'm in a good place. 807 00:30:50,724 --> 00:30:53,350 ♪ ♪ 808 00:30:53,435 --> 00:30:56,186 - today, we're here in beautiful branson, missouri. 809 00:30:56,230 --> 00:30:57,980 I'm tasked with making the pira. 810 00:30:58,023 --> 00:31:00,566 The handle will probably be the most challenging part 811 00:31:00,651 --> 00:31:01,692 of this build. 812 00:31:01,735 --> 00:31:03,151 ♪ ♪ 813 00:31:03,237 --> 00:31:04,820 well, hey, dad. - Hey. 814 00:31:04,864 --> 00:31:06,697 - Had a visitor this morning. 815 00:31:06,782 --> 00:31:09,366 Just about to get started on this sword. 816 00:31:09,410 --> 00:31:11,076 Anytime in the past, when dad would stop in, 817 00:31:11,161 --> 00:31:14,037 he'd jump right in and help me with a knife build. 818 00:31:14,081 --> 00:31:16,540 I don't know if he was disappointed or relieved 819 00:31:16,625 --> 00:31:18,959 that he didn't have to help with this build. 820 00:31:19,044 --> 00:31:21,003 - I'd like to help on something like that. 821 00:31:21,088 --> 00:31:23,255 But at least it's a shorter one. 822 00:31:23,340 --> 00:31:24,715 - That's right. 823 00:31:24,800 --> 00:31:27,175 It's different than anything we've done before. 824 00:31:27,261 --> 00:31:28,719 - I'll see you later. - All right, see you. 825 00:31:28,804 --> 00:31:31,889 I got into knife making in 2007. 826 00:31:31,974 --> 00:31:35,309 My dad hit me up and asked if I would like to build knives. 827 00:31:35,394 --> 00:31:36,894 ♪ ♪ 828 00:31:36,979 --> 00:31:38,395 feels good. 829 00:31:38,439 --> 00:31:40,522 I believe that he's gonna be extremely proud 830 00:31:40,566 --> 00:31:42,190 of how this blade performs. 831 00:31:42,276 --> 00:31:45,152 I believe we've got a good, straight blade. 832 00:31:45,237 --> 00:31:46,904 ♪ ♪ 833 00:31:46,947 --> 00:31:49,489 - going into day two, I'm ready to heat treat. 834 00:31:49,575 --> 00:31:50,741 ♪ ♪ 835 00:31:50,784 --> 00:31:52,200 yesterday went well. 836 00:31:52,286 --> 00:31:55,412 I got to exactly where I felt like I should get. 837 00:31:55,456 --> 00:31:57,497 I'm trying to be patient and take my time. 838 00:31:57,583 --> 00:32:00,542 ♪ ♪ 839 00:32:00,586 --> 00:32:02,544 we might have to quench again. 840 00:32:02,630 --> 00:32:04,421 She's not skating like she should. 841 00:32:04,506 --> 00:32:06,423 I'm not happy with the file test. 842 00:32:06,508 --> 00:32:07,925 So I'm gonna quench again. 843 00:32:07,968 --> 00:32:11,428 I just don't think it sat in there long enough. 844 00:32:11,472 --> 00:32:13,180 ♪ ♪ 845 00:32:13,265 --> 00:32:15,057 this quench, the temperature looked better. 846 00:32:15,100 --> 00:32:18,060 It looked more even. Longer quench. 847 00:32:18,103 --> 00:32:19,353 All right, we're good. 848 00:32:19,438 --> 00:32:20,604 If anything goes wrong, 849 00:32:20,648 --> 00:32:22,564 it better be tomorrow and not day four. 850 00:32:22,650 --> 00:32:25,901 Whoo! Crisis averted. 851 00:32:26,946 --> 00:32:28,195 - Starting off day two. 852 00:32:28,280 --> 00:32:30,447 Things are looking pretty good so far. 853 00:32:30,491 --> 00:32:33,659 My plan for today is clean up the blade a little more 854 00:32:33,744 --> 00:32:36,203 and then to get started on the handle. 855 00:32:36,288 --> 00:32:37,621 ♪ ♪ 856 00:32:37,706 --> 00:32:39,247 I'm having trouble just getting 857 00:32:39,333 --> 00:32:40,791 this walnut cut through. 858 00:32:40,834 --> 00:32:42,626 I'm having to use some chisels. 859 00:32:42,711 --> 00:32:44,753 Sometimes it needs a little persuasion. 860 00:32:48,008 --> 00:32:50,050 Whoo! Finally, it works. 861 00:32:50,135 --> 00:32:51,885 ♪ ♪ 862 00:32:51,971 --> 00:32:53,178 it's been a long day, 863 00:32:53,263 --> 00:32:55,973 but I feel like I've made really good progress. 864 00:32:56,016 --> 00:32:58,642 Bet that ought to make a pretty handle. 865 00:32:58,686 --> 00:32:59,977 ♪ ♪ 866 00:33:00,020 --> 00:33:02,312 - morning of day three. First thing today: 867 00:33:02,356 --> 00:33:04,147 Getting things ready for final fit-up. 868 00:33:04,233 --> 00:33:07,192 I start working on what's essentially a guard. 869 00:33:07,277 --> 00:33:10,737 I'm drilling it out to make it fit the tang. 870 00:33:10,823 --> 00:33:11,905 It was a little fiddly. 871 00:33:11,991 --> 00:33:14,074 I'm hesitant about the fit and the quality, 872 00:33:14,159 --> 00:33:16,159 but overall, I'm happy. 873 00:33:16,245 --> 00:33:19,830 Side note: This is the only piece of this wood I have. 874 00:33:19,873 --> 00:33:21,873 ♪ ♪ 875 00:33:21,959 --> 00:33:23,583 everything's going smoothly. 876 00:33:23,669 --> 00:33:25,502 ♪ ♪ 877 00:33:30,134 --> 00:33:32,217 [wooden ting] 878 00:33:32,302 --> 00:33:35,846 I hear a piece of wood rattle against the ground. 879 00:33:35,931 --> 00:33:38,515 Nothing wrong with that edge. Oh! 880 00:33:38,559 --> 00:33:41,018 After all the fiddling with this handle, 881 00:33:41,061 --> 00:33:42,144 I broke it anyway. 882 00:33:45,774 --> 00:33:46,648 - That was my fear. 883 00:33:46,734 --> 00:33:48,066 I don't have more handle material. 884 00:33:48,152 --> 00:33:49,568 [bleep]. 885 00:33:49,611 --> 00:33:51,737 First thing tomorrow, I'll go get more handle material, 886 00:33:51,822 --> 00:33:53,822 and if I can't get it right, I'm done. 887 00:33:53,907 --> 00:33:55,157 ♪ ♪ 888 00:33:55,242 --> 00:33:56,700 [intense music] 889 00:33:56,744 --> 00:33:58,285 - good morning. It the beginning of day three, 890 00:33:58,370 --> 00:34:00,996 and I'm pretty excited about getting started today. 891 00:34:01,081 --> 00:34:05,208 My plan for today is to start with gluing the handle up. 892 00:34:05,294 --> 00:34:08,420 Once we epoxy and pin the blade to the handle, 893 00:34:08,505 --> 00:34:11,006 it's gonna be one homogeneous piece. 894 00:34:11,050 --> 00:34:13,216 Looking good. It's holding there. 895 00:34:13,260 --> 00:34:15,010 I've got the handle to a comfortable point. 896 00:34:15,095 --> 00:34:16,428 Now it's time to test. 897 00:34:16,513 --> 00:34:18,680 It's pretty sharp, but it's not-- 898 00:34:18,766 --> 00:34:20,515 not where it needs to be. 899 00:34:20,559 --> 00:34:23,226 For my first pira, I'm pretty happy with it. 900 00:34:23,270 --> 00:34:24,728 It's the end of day three, 901 00:34:24,813 --> 00:34:27,355 and I'm feel like I got a lot accomplished today. 902 00:34:27,441 --> 00:34:30,150 [dramatic music] 903 00:34:30,235 --> 00:34:31,651 ♪ ♪ 904 00:34:31,737 --> 00:34:33,779 - bladesmiths, welcome back to the forge. 905 00:34:33,864 --> 00:34:35,530 It looks like four days was more than enough time 906 00:34:35,616 --> 00:34:36,907 for you guys to work on your pira swords. 907 00:34:36,992 --> 00:34:39,201 They both look phenomenal. But as you know, 908 00:34:39,286 --> 00:34:40,660 only one of you guys will be leaving here 909 00:34:40,746 --> 00:34:42,412 with the title of "forged in fire" champion 910 00:34:42,456 --> 00:34:44,623 and that check for $10,000. 911 00:34:44,708 --> 00:34:46,083 So garrett, how'd it go for you? 912 00:34:46,126 --> 00:34:48,418 - Went well. A couple of small hiccups. 913 00:34:48,462 --> 00:34:50,253 ♪ ♪ 914 00:34:50,339 --> 00:34:53,090 blade's made of 80crv2 with an oak handle, 915 00:34:53,133 --> 00:34:54,758 and a 15n20 guard 916 00:34:54,802 --> 00:34:56,885 and a galvanized steel wire wrap. 917 00:34:56,970 --> 00:34:58,095 - That looks great. - Thanks. 918 00:34:58,180 --> 00:34:59,096 - Davy, how about you? 919 00:34:59,181 --> 00:35:00,263 - Had a great time. 920 00:35:00,307 --> 00:35:01,848 ♪ ♪ 921 00:35:01,934 --> 00:35:05,560 the sword is made out of 5160 with a brass guard. 922 00:35:05,646 --> 00:35:09,815 Then I did a black walnut handle with a g10 liner. 923 00:35:09,900 --> 00:35:11,608 - It's a beast. - [laughs] 924 00:35:11,693 --> 00:35:12,943 - well, gentlemen, the only way for us to know 925 00:35:13,028 --> 00:35:15,278 which one of these blades is gonna come out on top 926 00:35:15,364 --> 00:35:17,197 is to put them through a couple tests. 927 00:35:17,282 --> 00:35:19,282 Now, in keeping with the theme of forge of mystery, 928 00:35:19,368 --> 00:35:22,119 these tests are gonna be blind until we go live. 929 00:35:22,162 --> 00:35:23,912 We've got a strength test, we've got a sharpness test, 930 00:35:23,997 --> 00:35:26,123 and up first, the keal. Doug. 931 00:35:26,166 --> 00:35:28,291 ♪ ♪ 932 00:35:29,503 --> 00:35:32,295 - bladesmiths, welcome to the keal test. 933 00:35:32,381 --> 00:35:33,964 To find out how lethal your weapons are, 934 00:35:34,007 --> 00:35:35,507 according to its historic design, 935 00:35:35,592 --> 00:35:37,759 I'm gonna take your weapon and deliver some lethal blows 936 00:35:37,803 --> 00:35:39,886 on whatever's behind the curtain. 937 00:35:39,972 --> 00:35:41,888 I'm gonna find out how effective your weapons are, 938 00:35:41,974 --> 00:35:44,891 at the same time, how they feel when I wield them. 939 00:35:44,977 --> 00:35:46,434 Garrett, you're up first. You ready for this? 940 00:35:46,520 --> 00:35:48,436 - Yep. - Let's do this. 941 00:35:50,065 --> 00:35:51,523 - I don't know if they're just gonna swing through the sheet 942 00:35:51,608 --> 00:35:53,358 at whatever's on the other side. 943 00:35:53,443 --> 00:35:57,112 It's just, you know, one more game in the forge of myster. 944 00:36:02,995 --> 00:36:06,079 [intense music] 945 00:36:06,165 --> 00:36:13,003 ♪ ♪ 946 00:36:16,717 --> 00:36:17,716 - all right, garrett, 947 00:36:17,801 --> 00:36:19,342 let's talk about your pira sword here. 948 00:36:19,428 --> 00:36:22,721 Your handle construction--well done. 949 00:36:22,806 --> 00:36:26,183 Your edge is very sharp. It allows me to cut deeply 950 00:36:26,268 --> 00:36:28,185 and swing well with your weapon. 951 00:36:28,228 --> 00:36:30,478 Overall, sir, it will keal. 952 00:36:30,564 --> 00:36:32,063 - Thank you. - All right, davy. 953 00:36:32,149 --> 00:36:33,356 Are you set, sir? You're next. 954 00:36:33,442 --> 00:36:36,151 - Yes, sir. - Let's do this. 955 00:36:36,195 --> 00:36:38,028 - My heart flutters. 956 00:36:38,113 --> 00:36:41,323 I am feeling a little apprehensive. 957 00:36:41,408 --> 00:36:44,201 I'm hoping, at this point, that my blade will perform 958 00:36:44,286 --> 00:36:46,328 at least as well as garrett's did. 959 00:36:49,708 --> 00:36:52,542 [intense music] 960 00:36:52,586 --> 00:36:59,549 ♪ ♪ 961 00:37:05,807 --> 00:37:08,350 - all right, davy, let's talk about your pira sword her. 962 00:37:08,435 --> 00:37:09,893 First up, in your design. 963 00:37:09,937 --> 00:37:12,229 It's a very forward-heavy weapon. 964 00:37:12,272 --> 00:37:14,314 As you can see just by looking at the spine, 965 00:37:14,399 --> 00:37:17,901 it's thick here and it to tapers down to the guard. 966 00:37:17,986 --> 00:37:19,986 Now, your edge is sharp. 967 00:37:20,072 --> 00:37:24,282 With the forward weight, it shops into the pig carcass, 968 00:37:24,368 --> 00:37:26,534 but slicing, not quite, 969 00:37:26,620 --> 00:37:28,411 because you have to control the weight of the weapon. 970 00:37:28,455 --> 00:37:31,581 But, it will keal. 971 00:37:31,667 --> 00:37:33,500 - Yeah, it will. 972 00:37:33,585 --> 00:37:36,378 ♪ ♪ 973 00:37:37,506 --> 00:37:39,214 - gentlemen, you know what time it is: 974 00:37:39,299 --> 00:37:42,259 The mystery strength test. 975 00:37:42,344 --> 00:37:44,094 Now, these strength tests are not concerned 976 00:37:44,179 --> 00:37:46,137 about what your blades do to the target. 977 00:37:46,223 --> 00:37:49,432 More what that target does to your blades. 978 00:37:49,518 --> 00:37:51,059 Garrett, you're up first. Are you ready? 979 00:37:51,144 --> 00:37:52,602 - Let's do it. - Okay. 980 00:37:56,108 --> 00:37:57,565 [dramatic music] 981 00:37:57,651 --> 00:37:59,442 - when this curtain drops, the last thing I want to see 982 00:37:59,528 --> 00:38:01,319 is my blade break. 983 00:38:01,405 --> 00:38:04,572 It's up to my work to perform. It's in somebody else's hands. 984 00:38:04,616 --> 00:38:07,784 [suspenseful music] 985 00:38:07,828 --> 00:38:09,828 ♪ ♪ 986 00:38:09,913 --> 00:38:11,955 [gong bangs] 987 00:38:11,999 --> 00:38:15,000 ♪ ♪ 988 00:38:15,085 --> 00:38:16,960 - damn. The guard. 989 00:38:17,045 --> 00:38:18,169 The weld. - Right, yeah. 990 00:38:18,255 --> 00:38:20,797 Both: Where it welded. - Yep. 991 00:38:20,841 --> 00:38:27,804 ♪ ♪ 992 00:38:32,644 --> 00:38:36,521 [dramatic music] 993 00:38:36,606 --> 00:38:38,064 - so garrett, right off, 994 00:38:38,150 --> 00:38:40,608 I liked the feel of the weapon. The balance was nice. 995 00:38:40,652 --> 00:38:42,861 The weight was nice. I had no issues. 996 00:38:42,946 --> 00:38:46,281 Looking at that break, your grain structure is beautiful. 997 00:38:46,325 --> 00:38:48,116 All I can really say is that that tang 998 00:38:48,160 --> 00:38:50,660 is a little on the lean side, 999 00:38:50,704 --> 00:38:52,454 and maybe that where this married up, 1000 00:38:52,539 --> 00:38:55,040 there was just enough movement in there 1001 00:38:55,125 --> 00:38:56,708 that it allowed it to blow apart, 1002 00:38:56,793 --> 00:38:58,835 as opposed to being tight and held together. 1003 00:38:58,920 --> 00:39:00,670 - Mm-hmm. - But it 1004 00:39:00,714 --> 00:39:02,047 definitely felt like a nice weapon. 1005 00:39:02,132 --> 00:39:03,506 - Thank you. 1006 00:39:03,550 --> 00:39:07,510 ♪ ♪ 1007 00:39:07,554 --> 00:39:09,804 - garrett, that is painful to see, man. 1008 00:39:09,890 --> 00:39:12,015 But you are not out of the fight yet. 1009 00:39:12,100 --> 00:39:16,478 Davy, your blade has to survive one strike on this brutal test. 1010 00:39:16,563 --> 00:39:18,104 And if you do, you win. 1011 00:39:18,190 --> 00:39:19,898 Dave? 1012 00:39:19,983 --> 00:39:23,985 - I did not want to see garrett's blade destroyed. 1013 00:39:24,071 --> 00:39:25,528 I am really nervous now. 1014 00:39:25,572 --> 00:39:28,114 'cause he's gonna go up there and try to break my sword. 1015 00:39:28,200 --> 00:39:30,867 Anything can happen at this point. 1016 00:39:31,912 --> 00:39:35,038 [suspenseful music] 1017 00:39:35,082 --> 00:39:37,540 ♪ ♪ 1018 00:39:37,626 --> 00:39:40,210 [gong bangs] 1019 00:39:41,755 --> 00:39:44,547 [resonating ringing] 1020 00:39:44,591 --> 00:39:48,385 ♪ ♪ 1021 00:39:48,428 --> 00:39:49,636 - all right, davy. 1022 00:39:49,721 --> 00:39:50,970 Man, there's a lot of weapon here. 1023 00:39:51,056 --> 00:39:52,555 Your grinds are beautiful. 1024 00:39:52,641 --> 00:39:54,891 I think your handle's beautiful and comfortable. 1025 00:39:54,976 --> 00:39:57,227 There's no edge damage on this at all. 1026 00:39:57,270 --> 00:39:58,812 - Awesome. - I would not run my finger 1027 00:39:58,897 --> 00:40:00,480 down this blade. 1028 00:40:00,565 --> 00:40:01,981 You nailed the heat treat on that. 1029 00:40:02,067 --> 00:40:04,192 Good job. - Thank you. 1030 00:40:04,277 --> 00:40:06,903 ♪ ♪ 1031 00:40:06,988 --> 00:40:10,240 - well, davy, the bell is rung, and you survived it, man. 1032 00:40:10,325 --> 00:40:12,033 Congratulations. 1033 00:40:12,077 --> 00:40:14,536 Garrett, we hate to see this happen. 1034 00:40:14,621 --> 00:40:16,413 We always want to see more testing done. 1035 00:40:16,498 --> 00:40:18,581 But unfortunately, your blade did break during the testin. 1036 00:40:18,625 --> 00:40:20,208 We can't continue. 1037 00:40:20,293 --> 00:40:21,793 For that reason, today you are not 1038 00:40:21,878 --> 00:40:23,753 the "forged in fire" champion. 1039 00:40:23,839 --> 00:40:25,422 Want to say thank you for coming out. 1040 00:40:25,507 --> 00:40:27,882 Gonna have to ask you to please leave the forge, man. 1041 00:40:27,968 --> 00:40:30,593 - Thanks. - Thank you, garrett. 1042 00:40:30,679 --> 00:40:32,262 - The experience was a lot of fun, 1043 00:40:32,305 --> 00:40:34,431 and I still have a lot to learn. 1044 00:40:34,474 --> 00:40:36,099 I wanted to make something that performed. 1045 00:40:36,143 --> 00:40:38,268 I wanted to make something light and fast. 1046 00:40:38,353 --> 00:40:41,020 And I did that. And it [bleep] broke. 1047 00:40:41,106 --> 00:40:42,772 [laughs] 1048 00:40:42,858 --> 00:40:45,066 at least I'll have 15 minutes of fame. 1049 00:40:45,110 --> 00:40:47,110 Single, by the way, ladies. [laughs] 1050 00:40:47,154 --> 00:40:48,778 ♪ ♪ 1051 00:40:48,822 --> 00:40:51,781 - davy, your blade survived the test. 1052 00:40:51,825 --> 00:40:53,992 That makes you the "forged in fire" champion. 1053 00:40:54,077 --> 00:40:57,078 You're gonna be leaving here with a check for $10,000, man. 1054 00:40:57,122 --> 00:40:58,621 Congratulations. - Thank you. 1055 00:40:58,665 --> 00:41:00,248 [applause] 1056 00:41:00,292 --> 00:41:01,624 - you have any plans for the money? 1057 00:41:01,668 --> 00:41:03,626 - A little more mustache grooming stuff. 1058 00:41:03,712 --> 00:41:05,086 [laughter] 1059 00:41:05,172 --> 00:41:08,465 I am so elated right now. 1060 00:41:08,508 --> 00:41:09,591 Thank you so much. 1061 00:41:09,634 --> 00:41:11,259 Knowing where my journey started, 1062 00:41:11,303 --> 00:41:12,802 when I didn't know anything 1063 00:41:12,846 --> 00:41:15,847 about swinging hammers and forging metal. 1064 00:41:15,932 --> 00:41:19,517 Dad, I'm the new "forged in fire" champion. 1065 00:41:19,603 --> 00:41:21,269 I'm coming home a winner. 1066 00:41:21,354 --> 00:41:24,314 [intense music] 1067 00:41:24,357 --> 00:41:27,650 ♪ ♪