1 00:00:05,417 --> 00:00:08,417 [intense music] 2 00:00:08,542 --> 00:00:10,625 - Here in the Forge, we have seen hundreds of smiths 3 00:00:10,750 --> 00:00:14,167 create some of the most feared edged weapons in history. 4 00:00:14,333 --> 00:00:17,417 Now, in honor of History's mini-series event "Colosseum," 5 00:00:17,542 --> 00:00:20,167 we have decided to transform our Forge 6 00:00:20,292 --> 00:00:21,792 into a Roman gladiators arena. 7 00:00:21,917 --> 00:00:24,708 ♪ ♪ 8 00:00:24,875 --> 00:00:26,167 We are doing a competition series 9 00:00:26,250 --> 00:00:29,708 unlike anything you've ever seen. 10 00:00:29,833 --> 00:00:31,792 This is Gladiators of the Forge. 11 00:00:31,875 --> 00:00:35,292 ♪ ♪ 12 00:00:35,417 --> 00:00:37,000 Currently, we've seen six battles 13 00:00:37,167 --> 00:00:38,542 and our current gladiator take down 14 00:00:38,667 --> 00:00:40,000 four formidable opponents. 15 00:00:40,125 --> 00:00:41,333 Jesse, that makes you 16 00:00:41,458 --> 00:00:43,042 a four-time Gladiator of the Forge, 17 00:00:43,208 --> 00:00:45,000 and you have $20,000 in your pocket. 18 00:00:45,167 --> 00:00:47,083 - I've won four battles in a row now. 19 00:00:47,208 --> 00:00:49,583 I've come to prove something, and I want to keep winning. 20 00:00:49,708 --> 00:00:52,750 - Tonight Jesse will face his toughest competition yet. 21 00:00:52,875 --> 00:00:55,667 Will he have what it takes to earn number five 22 00:00:55,750 --> 00:00:57,958 and that $10,000 bonus? 23 00:00:58,792 --> 00:01:01,292 The Gladiators of the Forge competition continues now. 24 00:01:01,417 --> 00:01:03,583 [epic music] 25 00:01:03,708 --> 00:01:07,500 ♪ ♪ 26 00:01:07,625 --> 00:01:09,625 - My name is Jesse Hu, I'm 19 years old, 27 00:01:09,750 --> 00:01:11,500 and I come from the University of Michigan. 28 00:01:11,625 --> 00:01:14,083 I'm the four-time reigning Gladiator of the Forge 29 00:01:14,208 --> 00:01:16,750 and I'm here to hopefully get my fifth title. 30 00:01:16,875 --> 00:01:20,250 If I win my fifth title, it comes with an extra $10,000 31 00:01:20,375 --> 00:01:23,208 on top of the $5,000, which means it'll be 32 00:01:23,375 --> 00:01:25,000 worth three of my previous battles. 33 00:01:25,167 --> 00:01:26,375 I've done it before. 34 00:01:26,542 --> 00:01:29,042 There's nothing stopping me from doing it again. 35 00:01:30,708 --> 00:01:31,708 - I'm John Lachie, 36 00:01:31,875 --> 00:01:32,750 I'm 47 years old, 37 00:01:32,875 --> 00:01:34,958 and I'm from Laurel, Montana. 38 00:01:35,083 --> 00:01:36,458 I've been forging for 20 plus years. 39 00:01:36,583 --> 00:01:38,833 I don't know if I'm more nervous 40 00:01:38,958 --> 00:01:41,792 going against somebody that has won four in a row, 41 00:01:41,875 --> 00:01:44,083 but it is a bit of a shock for sure. 42 00:01:45,000 --> 00:01:47,500 To someone who has done this, he's a proven winner. 43 00:01:47,667 --> 00:01:51,083 And now, to be the best, you have to beat the best. 44 00:01:51,208 --> 00:01:53,292 My gladiator name would be Caledonian. 45 00:01:53,375 --> 00:01:55,542 My family's Scottish, and so that was 46 00:01:55,667 --> 00:01:59,042 the one part of the world that the Romans didn't conquer. 47 00:01:59,208 --> 00:02:02,167 They built a wall to stay away. 48 00:02:02,250 --> 00:02:04,625 [epic music] 49 00:02:04,750 --> 00:02:07,292 ♪ ♪ 50 00:02:07,417 --> 00:02:09,000 - Bladesmiths, welcome to the Forge. 51 00:02:09,125 --> 00:02:11,125 This is the seventh battle 52 00:02:11,208 --> 00:02:14,042 in our Gladiators of the Forge competition. 53 00:02:14,208 --> 00:02:16,167 Now, it will consist of eight straight hours of 54 00:02:16,292 --> 00:02:19,167 head-to-head competition that is sudden death. 55 00:02:19,292 --> 00:02:20,667 Now, gentlemen, in those eight hours, 56 00:02:20,833 --> 00:02:23,000 you will be asked to build a weapon from our wall 57 00:02:23,167 --> 00:02:25,167 of gladiator weapons here, all of which have been 58 00:02:25,333 --> 00:02:27,042 featured in History's mini-series event, 59 00:02:27,208 --> 00:02:29,000 "Colosseum." 60 00:02:29,125 --> 00:02:30,458 Now, guys, at the end of that eight hours 61 00:02:30,542 --> 00:02:32,167 I will ask that you stop your work 62 00:02:32,333 --> 00:02:34,292 and present your blades to our panel of expert judges 63 00:02:34,375 --> 00:02:36,625 who will put your blade through a series of tests. 64 00:02:36,708 --> 00:02:39,125 Today, it will ultimately end with one of you 65 00:02:39,208 --> 00:02:41,000 earning the title of Gladiator of the Forge 66 00:02:41,125 --> 00:02:43,167 and getting a check for $5,000. 67 00:02:43,333 --> 00:02:46,958 Now, Jesse, right now you have four wins under your belt. 68 00:02:47,042 --> 00:02:48,542 You've got $20,000 in your pocket. 69 00:02:48,667 --> 00:02:50,125 you're fighting for the 5 grand, 70 00:02:50,250 --> 00:02:51,958 but being that this is your fifth competition, 71 00:02:52,042 --> 00:02:55,458 if you win, you will also receive that bonus of $10,000. 72 00:02:56,500 --> 00:02:59,042 John, you are the challenger. 73 00:02:59,208 --> 00:03:01,167 If you win today, you will get your first 74 00:03:01,333 --> 00:03:03,000 Gladiator of the Forge title, $5,000, 75 00:03:03,167 --> 00:03:04,458 and an opportunity to move forward 76 00:03:04,583 --> 00:03:06,625 into the future rounds of this competition. 77 00:03:06,708 --> 00:03:08,583 Are you guys ready to get into it? 78 00:03:08,708 --> 00:03:10,167 - Let's go. - Yep. 79 00:03:10,292 --> 00:03:11,500 - All right, gentlemen, in order to find out 80 00:03:11,583 --> 00:03:13,292 what blade you will be building and the technique 81 00:03:13,417 --> 00:03:15,208 you'll both use to build that blade, 82 00:03:15,375 --> 00:03:17,375 we're gonna flip this authentic Roman coin here. 83 00:03:17,500 --> 00:03:18,708 ♪ ♪ 84 00:03:18,875 --> 00:03:20,125 John, as the challenger, I'll give you the option, 85 00:03:20,250 --> 00:03:22,000 heads or tails? - Tails never fails. 86 00:03:22,083 --> 00:03:23,583 - Tails never fails. 87 00:03:23,708 --> 00:03:26,958 [suspenseful music] 88 00:03:27,083 --> 00:03:29,458 Today it did, landed on heads. 89 00:03:29,583 --> 00:03:31,667 Jesse, you get first pick. Do you want to pick the weapon 90 00:03:31,792 --> 00:03:34,875 or do you wanna pick the forge welding technique? 91 00:03:35,042 --> 00:03:36,333 - I want the weapon. 92 00:03:36,458 --> 00:03:38,458 - All right, what are you thinking? 93 00:03:38,542 --> 00:03:40,667 - For all of my previous competitions, 94 00:03:40,750 --> 00:03:42,583 one of the winning factors was me picking 95 00:03:42,708 --> 00:03:44,500 a rather complicated-looking blade 96 00:03:44,583 --> 00:03:47,000 and having my opponent get scared by it a little. 97 00:03:47,125 --> 00:03:51,208 So I want to pick a blade that looks scary to the both of us. 98 00:03:51,375 --> 00:03:53,875 I'm thinking the pair of pugio daggers. 99 00:03:54,000 --> 00:03:55,167 - Holy cow... 100 00:03:55,333 --> 00:03:57,333 - Yes! - What a bold choice. 101 00:03:57,458 --> 00:03:59,667 The pugio was a popular sidearm 102 00:03:59,750 --> 00:04:01,792 in second and third century Rome. 103 00:04:01,875 --> 00:04:04,042 Gladiators were known to battle with two pugio, 104 00:04:04,208 --> 00:04:05,500 one in each hand. 105 00:04:05,625 --> 00:04:07,292 These close-quarter combat weapons featured 106 00:04:07,375 --> 00:04:09,583 a wide leaf-shaped blade to inflict deep, 107 00:04:09,708 --> 00:04:12,500 lethal wounds upon an enemy, both on the battlefield 108 00:04:12,583 --> 00:04:14,375 and inside the walls of the Colosseum. 109 00:04:14,542 --> 00:04:16,500 However, the pugio is most well known 110 00:04:16,625 --> 00:04:19,250 as the weapon used to murder Julius Caesar. 111 00:04:19,375 --> 00:04:20,875 All right, gentlemen, you need to build 112 00:04:21,042 --> 00:04:23,458 a pair of matching pugio daggers. 113 00:04:23,583 --> 00:04:25,333 Now, gentlemen, when you turn your blades in, 114 00:04:25,458 --> 00:04:27,167 make sure they meet these following parameters. 115 00:04:27,292 --> 00:04:29,417 Each of your daggers needs to have a blade length 116 00:04:29,542 --> 00:04:32,167 that measures between 7 1/2 and 9 1/2 inches. 117 00:04:32,333 --> 00:04:34,958 You need to have two discs in each of your handles. 118 00:04:35,042 --> 00:04:36,833 And as you can see here, gentlemen, 119 00:04:36,958 --> 00:04:40,083 these are leaf-shaped blades with double edge. 120 00:04:40,208 --> 00:04:41,833 John, you've got a choice to make-- 121 00:04:42,000 --> 00:04:43,667 what forge welding technique do you want to use 122 00:04:43,833 --> 00:04:45,458 to build your daggers? 123 00:04:45,542 --> 00:04:47,292 - It is a competition, 124 00:04:47,375 --> 00:04:48,833 so I went back to what I know. 125 00:04:48,958 --> 00:04:52,250 If Jesse's not prepared for using scrap techniques, 126 00:04:52,375 --> 00:04:53,708 it could be a detriment to him. 127 00:04:53,833 --> 00:04:55,500 I'm not trying to set him up for failure, 128 00:04:55,625 --> 00:04:57,375 but in a competition, you try to do the best you can 129 00:04:57,542 --> 00:04:59,167 and come out ahead. 130 00:04:59,250 --> 00:05:01,292 Let's go with canister, 131 00:05:01,375 --> 00:05:04,167 and we're gonna have to use some bicycle chain in it. 132 00:05:04,292 --> 00:05:06,542 - Bicycle chain in canister Damascus. 133 00:05:06,708 --> 00:05:09,000 All right, very, very tall order on the plate today. 134 00:05:09,083 --> 00:05:11,000 Now, gentlemen, keep in mind 135 00:05:11,125 --> 00:05:13,000 that 5 1/2 hours into this competition, 136 00:05:13,167 --> 00:05:14,708 your forges will be turned off. 137 00:05:14,833 --> 00:05:16,542 So make sure that you have them quenched 138 00:05:16,708 --> 00:05:18,292 and hardened before that time. 139 00:05:18,375 --> 00:05:20,583 Guys, this is going to be one for the books. 140 00:05:20,708 --> 00:05:23,125 You have eight hours to complete your pugio daggers, 141 00:05:23,208 --> 00:05:24,375 so good luck, stay sharp. 142 00:05:24,542 --> 00:05:26,667 Your time starts now. 143 00:05:26,750 --> 00:05:28,708 ♪ ♪ 144 00:05:28,833 --> 00:05:30,167 Guys, this has got to be the most difficult 145 00:05:30,292 --> 00:05:31,417 blade selection 146 00:05:31,542 --> 00:05:34,167 and a very difficult forge welding technique. 147 00:05:34,292 --> 00:05:35,667 - You got bolster style guards, 148 00:05:35,833 --> 00:05:37,333 you got two discs-- 149 00:05:37,458 --> 00:05:38,458 It's a lot going on there. 150 00:05:38,583 --> 00:05:40,125 - And there's two of them. 151 00:05:40,208 --> 00:05:42,542 These guys have a long day ahead of them. 152 00:05:42,708 --> 00:05:44,042 - Because this is my fifth battle, 153 00:05:44,208 --> 00:05:45,958 I'm definitely a little bit tired. 154 00:05:46,083 --> 00:05:48,042 I've hit that bottom plateau in terms of energy 155 00:05:48,167 --> 00:05:49,625 and the only way I can go is up. 156 00:05:49,750 --> 00:05:51,333 - At 19 years old, he's got a little bit 157 00:05:51,500 --> 00:05:53,500 of extra stamina, a little bit more in the tank. 158 00:05:53,583 --> 00:05:54,917 - There's nothing different about this battle 159 00:05:55,042 --> 00:05:56,083 compared to my earlier ones. 160 00:05:56,208 --> 00:05:57,208 It's the same order of operations. 161 00:05:57,375 --> 00:05:58,917 I don't plan on changing it. 162 00:05:59,042 --> 00:06:01,167 It worked for me in the past so it has to work for me now. 163 00:06:01,333 --> 00:06:02,917 I want to win this one a lot. 164 00:06:03,042 --> 00:06:04,958 I used to forge out chef knives at home 165 00:06:05,083 --> 00:06:06,625 in batches of two or three, 166 00:06:06,708 --> 00:06:09,083 so this is a pretty comfortable zone for me. 167 00:06:10,042 --> 00:06:12,333 - It would be hard enough to build one of these 168 00:06:12,417 --> 00:06:14,333 in eight hours, so now we have to build two, 169 00:06:14,500 --> 00:06:16,792 and that is going to be a challenge. 170 00:06:17,375 --> 00:06:19,833 So what I'm doing is taking the canoe, 171 00:06:19,917 --> 00:06:22,333 laying down some of the powdered steel, 172 00:06:22,458 --> 00:06:24,667 then filling in with roller chain. 173 00:06:24,792 --> 00:06:26,625 - If you have a canoe canister, you can see 174 00:06:26,750 --> 00:06:27,958 that you're filling those voids. 175 00:06:28,083 --> 00:06:29,375 When you're in the tallboy 176 00:06:29,542 --> 00:06:30,583 and you're filling it from the top, 177 00:06:30,708 --> 00:06:32,417 you can't necessarily see 178 00:06:32,542 --> 00:06:34,375 what's going on down in bottom of that. 179 00:06:34,500 --> 00:06:36,500 - I didn't know before I got here 180 00:06:36,583 --> 00:06:38,333 that I'm facing the Ken Jennings 181 00:06:38,458 --> 00:06:39,667 of "Forged in Fire." 182 00:06:39,792 --> 00:06:42,250 It's like, wow, this kid's pretty sharp, 183 00:06:42,375 --> 00:06:44,375 this is gonna be a dandy. 184 00:06:46,750 --> 00:06:48,542 - I think my canister is up to temperature now. 185 00:06:48,708 --> 00:06:50,917 I think it's the perfect time to bring them over 186 00:06:51,042 --> 00:06:52,583 to the squaring dies and start setting those welds. 187 00:06:52,708 --> 00:06:56,500 - Jesse is bringing out screaming hot cans. 188 00:06:56,667 --> 00:06:58,375 - That's good, that's what you want. 189 00:06:58,542 --> 00:07:00,042 - I'm not going too aggressively on the press. 190 00:07:00,208 --> 00:07:01,625 I know that if I press too hard, 191 00:07:01,708 --> 00:07:05,208 I can rip the canister and just destroy my entire billet. 192 00:07:05,375 --> 00:07:06,500 - Jesse's doing good. 193 00:07:06,667 --> 00:07:08,792 he's taking small bites, he flipped it. 194 00:07:08,917 --> 00:07:10,875 - I thought I would have to deal with at least some issues. 195 00:07:11,000 --> 00:07:14,333 However, it looks pretty much perfect to me. 196 00:07:14,458 --> 00:07:16,583 - I'm looking for the right color, 197 00:07:16,708 --> 00:07:18,750 and once I have the billet up to temperature, 198 00:07:18,875 --> 00:07:22,167 I go over to the press, run through the squaring dies. 199 00:07:22,292 --> 00:07:24,667 Of course the biggest concern is always going to be 200 00:07:24,833 --> 00:07:26,417 the weld quality, make sure the welds are good. 201 00:07:26,542 --> 00:07:29,125 I think the welds are all set and they should be fine. 202 00:07:29,208 --> 00:07:31,000 So the idea that I've got 203 00:07:31,125 --> 00:07:33,292 is that I'm going to forge the two knives 204 00:07:33,417 --> 00:07:34,667 out of one billet and I'm gonna 205 00:07:34,833 --> 00:07:37,167 stretch out the tang in the middle. 206 00:07:37,292 --> 00:07:39,583 And I'll cut those in two. 207 00:07:39,708 --> 00:07:41,958 - John's actually impressing me quite a bit already. 208 00:07:42,083 --> 00:07:44,083 - He's working like somebody who's been here before. 209 00:07:44,208 --> 00:07:46,292 - I'm feeling pretty good right now where we're at. 210 00:07:46,375 --> 00:07:47,500 It is kind of an adventure, 211 00:07:47,625 --> 00:07:49,500 and it's amazing how fast the clock ticks. 212 00:07:49,667 --> 00:07:51,250 - Bladesmiths, you guys are a quarter of the way 213 00:07:51,375 --> 00:07:52,500 through this battle. 214 00:07:52,667 --> 00:07:54,458 You have six hours left! 215 00:07:54,583 --> 00:07:56,625 - Two--you had to pick two. 216 00:07:56,708 --> 00:07:58,167 You couldn't just pick one. 217 00:07:58,292 --> 00:07:59,583 No, no, pick two. 218 00:07:59,708 --> 00:08:01,125 - The more the merrier. 219 00:08:01,208 --> 00:08:03,042 [John laughs] 220 00:08:03,208 --> 00:08:05,875 - The pugio daggers are very, very leaf-shaped. 221 00:08:06,000 --> 00:08:07,500 I made the Xiphos, 222 00:08:07,667 --> 00:08:09,833 and the Xiphos is just a really long pugio dagger. 223 00:08:09,917 --> 00:08:13,000 So I definitely have experience making a leaf-shaped blade. 224 00:08:13,083 --> 00:08:15,208 - So how important is the symmetry of these blades 225 00:08:15,333 --> 00:08:16,750 as you go into the testing? 226 00:08:16,875 --> 00:08:19,333 - It's quite important because it affects your accuracy 227 00:08:19,500 --> 00:08:20,750 and affects how he will be moving 228 00:08:20,875 --> 00:08:22,125 and cutting with the blade. 229 00:08:22,208 --> 00:08:24,250 - Right now I have them all forged to shape, 230 00:08:24,375 --> 00:08:25,792 fit to dimension, 231 00:08:25,875 --> 00:08:28,083 just wanna get them ready for heat treat now. 232 00:08:28,208 --> 00:08:30,000 - Guys, would you say that one of the smiths 233 00:08:30,167 --> 00:08:32,042 is ahead of the other? 234 00:08:32,208 --> 00:08:33,333 - Not really. - No. 235 00:08:33,417 --> 00:08:34,708 - I think they're pretty much neck and neck. 236 00:08:34,875 --> 00:08:37,500 - Yeah, I'd say they're right on top of one another. 237 00:08:37,625 --> 00:08:40,042 - My thought process is to make these pugio daggers 238 00:08:40,167 --> 00:08:43,500 as exact to each other as I possibly can. 239 00:08:43,625 --> 00:08:46,375 So I'm clamping the tangs together 240 00:08:46,542 --> 00:08:48,083 and then I grind them at the same time. 241 00:08:48,208 --> 00:08:50,708 - John's making a point of stacking his blades up 242 00:08:50,875 --> 00:08:53,208 to make sure he's got the same dimensions on both of them. 243 00:08:53,333 --> 00:08:54,500 - Smart move. 244 00:08:54,583 --> 00:08:55,958 - There we go. 245 00:08:56,083 --> 00:08:57,708 Got 'em ground to shape that I think I like, 246 00:08:57,833 --> 00:08:59,583 and I'm just gonna thermal cycle them a couple times 247 00:08:59,708 --> 00:09:01,083 before I heat treat. 248 00:09:01,208 --> 00:09:03,667 - Bladesmiths, we are officially halfway through. 249 00:09:03,750 --> 00:09:05,833 You have four hours remaining! 250 00:09:05,917 --> 00:09:08,833 - It's time for le quench. 251 00:09:09,000 --> 00:09:11,917 Canister Damascus is a much more non-uniform material. 252 00:09:12,042 --> 00:09:13,250 I definitely think 253 00:09:13,375 --> 00:09:15,375 it's more liable to cracking during the quench, 254 00:09:15,500 --> 00:09:17,917 so I decided to do one at a time. 255 00:09:18,042 --> 00:09:19,750 - Oh, we got a quench. 256 00:09:19,875 --> 00:09:22,125 - The temperature of my first blade looked perfect. 257 00:09:22,250 --> 00:09:24,542 Now it's time to put blade two in the fire. 258 00:09:26,042 --> 00:09:28,500 - All right, Jesse's got two blades quenched. 259 00:09:28,583 --> 00:09:29,667 - It went perfectly. 260 00:09:29,792 --> 00:09:31,917 There was no warps in either blade. 261 00:09:33,292 --> 00:09:35,333 It's time to grind these blades to final dimension. 262 00:09:35,417 --> 00:09:39,458 I slap on a fresh 36 grit and just start going ham. 263 00:09:39,542 --> 00:09:42,250 ♪ ♪ 264 00:09:42,375 --> 00:09:45,167 - So after I've got 'em ground, now it's time to heat treat. 265 00:09:45,333 --> 00:09:49,875 ♪ ♪ 266 00:09:50,042 --> 00:09:51,792 - All right, guys, we've got four quenched blades now. 267 00:09:51,875 --> 00:09:53,667 John just got in the oil. 268 00:09:53,833 --> 00:09:55,542 - Out of the oil, it looks good. 269 00:09:55,708 --> 00:09:57,250 I think I've got what I want. 270 00:09:57,375 --> 00:09:58,667 That's gonna work. 271 00:09:58,792 --> 00:10:00,708 And then I go to the grinder. 272 00:10:01,875 --> 00:10:02,792 [bleep]. 273 00:10:04,583 --> 00:10:07,958 The second blade, I noticed a delam on the edge. 274 00:10:08,083 --> 00:10:10,500 I am concerned that another could show up while I grind, 275 00:10:10,625 --> 00:10:12,500 but I think I've still got enough width. 276 00:10:12,625 --> 00:10:15,333 And so now I'm just going to work that out. 277 00:10:15,458 --> 00:10:16,833 I'm hoping I don't snatch defeat 278 00:10:17,000 --> 00:10:18,458 from the jaws of victory right now. 279 00:10:18,583 --> 00:10:20,167 So I just want to make sure I'm doing 280 00:10:20,292 --> 00:10:21,583 the best I possibly can. 281 00:10:21,708 --> 00:10:23,542 - Bladesmiths, you have two hours left 282 00:10:23,708 --> 00:10:25,500 to finish your blades. 283 00:10:25,667 --> 00:10:27,750 So these guys managed to forge their blades out, 284 00:10:27,875 --> 00:10:29,333 get 'em quenched, but it's still 285 00:10:29,458 --> 00:10:30,583 a very long road ahead of them. 286 00:10:30,708 --> 00:10:32,167 These are some of the more difficult handles 287 00:10:32,292 --> 00:10:33,417 I've seen built in the Forge, 288 00:10:33,542 --> 00:10:34,750 and there's two of them. 289 00:10:34,875 --> 00:10:37,000 - I'm deciding to put the discs in first 290 00:10:37,083 --> 00:10:39,417 because wood is a lot easier to shape. 291 00:10:39,542 --> 00:10:41,625 This is a fairly tedious process. 292 00:10:41,750 --> 00:10:43,042 I don't want to create garbage. 293 00:10:43,167 --> 00:10:44,708 I want to make sure what I create 294 00:10:44,833 --> 00:10:46,708 is as good as it can be. 295 00:10:46,875 --> 00:10:48,667 I know that during battle three, 296 00:10:48,792 --> 00:10:50,625 when Kurt had a gap in his guard, 297 00:10:50,750 --> 00:10:51,917 the judges were complaining 298 00:10:52,042 --> 00:10:53,208 that it was scratching their hands, 299 00:10:53,375 --> 00:10:55,333 and that's pretty much how he got eliminated. 300 00:10:55,500 --> 00:10:56,667 - Well, Kurt, your handle 301 00:10:56,792 --> 00:10:57,917 with sharp corners on the inside 302 00:10:58,042 --> 00:10:59,500 was less refined than your opponent, 303 00:10:59,625 --> 00:11:01,958 and that's what we based our decision on. 304 00:11:02,042 --> 00:11:03,958 - I want to learn from my past experiences. 305 00:11:04,083 --> 00:11:05,667 However, I'm facing a clock. 306 00:11:05,750 --> 00:11:07,542 I don't have time to make sure that these fits 307 00:11:07,667 --> 00:11:09,083 are perfect, but I'm going to do my best 308 00:11:09,208 --> 00:11:11,792 to make them look pretty much identical. 309 00:11:11,875 --> 00:11:14,833 - I now have to assemble these two handles. 310 00:11:15,000 --> 00:11:18,000 It is going to be a big challenge all the way around. 311 00:11:18,083 --> 00:11:21,042 I want to use my Micarta for the bulk of the handle. 312 00:11:21,208 --> 00:11:23,167 It's tougher material. 313 00:11:23,250 --> 00:11:26,000 ♪ ♪ 314 00:11:26,083 --> 00:11:27,875 Agh, it split it. 315 00:11:28,042 --> 00:11:30,500 - Ooh, looks like John just broke some handle material. 316 00:11:30,667 --> 00:11:32,958 - Just cracked wide open. 317 00:11:33,083 --> 00:11:35,208 - I don't feel that I wasted too much time, 318 00:11:35,375 --> 00:11:37,250 so time to adjust again. 319 00:11:37,375 --> 00:11:42,083 I find an epoxied block with some wood in it... 320 00:11:42,208 --> 00:11:43,167 - Oh man! 321 00:11:43,250 --> 00:11:44,875 - And it breaks. 322 00:11:45,000 --> 00:11:48,125 I go back into the pantry and find a block of maple. 323 00:11:48,250 --> 00:11:50,625 [bleep]. - Ohhh! 324 00:11:50,750 --> 00:11:53,167 - Ugh. - Oh, boy. 325 00:11:53,250 --> 00:11:54,667 The third block cracks. 326 00:11:54,792 --> 00:11:56,250 - Come on, man. 327 00:11:56,375 --> 00:11:57,958 - And I start second-guessing 328 00:11:58,083 --> 00:12:00,125 about everything that I have done. 329 00:12:00,250 --> 00:12:02,167 - This is where some of our smiths 330 00:12:02,250 --> 00:12:03,667 tend to get frustrated. 331 00:12:03,792 --> 00:12:06,167 - It really is a race against the clock and myself. 332 00:12:06,250 --> 00:12:08,167 If I let it spiral me out of control, 333 00:12:08,292 --> 00:12:10,292 I could lose the competition easily. 334 00:12:14,167 --> 00:12:15,583 - We're down to the final hour 335 00:12:15,708 --> 00:12:16,667 of our seventh Gladiator of the Forge battle, 336 00:12:16,833 --> 00:12:17,958 and John has now broken 337 00:12:18,042 --> 00:12:19,667 three different pieces of handle material. 338 00:12:19,750 --> 00:12:21,333 He's in trouble--he needs to get this handle on 339 00:12:21,458 --> 00:12:22,792 really fast. 340 00:12:22,917 --> 00:12:24,375 - I know I have to find a handle, 341 00:12:24,500 --> 00:12:26,167 because the clock marches on. 342 00:12:26,292 --> 00:12:29,000 I've got to find a chunkier piece. 343 00:12:29,125 --> 00:12:31,292 So I'm going with another maple. 344 00:12:31,417 --> 00:12:33,292 - There we go. - Whoo! 345 00:12:33,375 --> 00:12:34,958 - This is gonna give me a heart attack. 346 00:12:35,083 --> 00:12:36,125 - Yep. 347 00:12:36,208 --> 00:12:37,833 - Everything seems to be just right, 348 00:12:37,958 --> 00:12:39,625 but I glance, and I'm seeing 349 00:12:39,750 --> 00:12:41,917 I've used up better than an hour, 350 00:12:42,042 --> 00:12:45,000 so I know I've got to keep moving on. 351 00:12:45,167 --> 00:12:46,417 [rock music] 352 00:12:46,542 --> 00:12:48,875 - Everything is glued pretty much together as best as I can, 353 00:12:49,000 --> 00:12:50,167 but there's still a few things 354 00:12:50,333 --> 00:12:51,667 that I need to do in this round 355 00:12:51,750 --> 00:12:53,208 including finish shaping the handle 356 00:12:53,375 --> 00:12:54,333 and then sharpening it. 357 00:12:54,458 --> 00:12:55,833 - God, this is the fifth competition where we've 358 00:12:55,917 --> 00:12:57,667 gotten to watch Jesse work in the Forge. 359 00:12:57,792 --> 00:12:59,333 Each one had their own difficulties 360 00:12:59,417 --> 00:13:00,500 assigned with them. 361 00:13:00,625 --> 00:13:01,750 - And Jesse's risen to the occasion 362 00:13:01,875 --> 00:13:02,917 every single time. 363 00:13:03,042 --> 00:13:04,833 - If Jesse doesn't win these tests, 364 00:13:04,917 --> 00:13:06,667 that's $15,000 out of his pocket. 365 00:13:06,833 --> 00:13:08,125 - Ouch. 366 00:13:08,208 --> 00:13:11,167 - I have to sharpen two double-edged daggers. 367 00:13:11,250 --> 00:13:13,083 I leave myself a lot of time to sharpen these blades 368 00:13:13,208 --> 00:13:15,583 because I don't want to run out of time 369 00:13:15,708 --> 00:13:17,583 and have one edge unsharpened. 370 00:13:17,708 --> 00:13:19,833 After forging for 40 hours, 371 00:13:19,958 --> 00:13:21,958 I'm definitely feeling it a little bit. 372 00:13:22,083 --> 00:13:24,500 I'll be energized for the next competition, 373 00:13:24,667 --> 00:13:26,917 but it'll just be adrenaline. 374 00:13:27,042 --> 00:13:28,458 I'm feeling good about the blades. 375 00:13:28,542 --> 00:13:31,375 I wanna prove that even with only three years of experience, 376 00:13:31,500 --> 00:13:34,500 I can defeat someone with 20 years of experience. 377 00:13:34,583 --> 00:13:36,042 Nice. 378 00:13:36,167 --> 00:13:37,500 - Bladesmiths, you are down to the last 379 00:13:37,667 --> 00:13:39,792 30 minutes of this contest! 380 00:13:39,875 --> 00:13:41,292 - It's a very complex handle. 381 00:13:41,417 --> 00:13:43,042 I know they have a lot of moving parts in this. 382 00:13:43,167 --> 00:13:44,375 I know I'm going to have to 383 00:13:44,500 --> 00:13:47,042 to make sure everything fits properly with it. 384 00:13:49,125 --> 00:13:51,000 - John's got something completely different going on, 385 00:13:51,125 --> 00:13:52,208 trying to inlay the disc 386 00:13:52,333 --> 00:13:54,000 into a through tang handle construction. 387 00:13:54,083 --> 00:13:56,583 - What John's doing is a great idea, 388 00:13:56,708 --> 00:13:59,042 but it's very, very time-consuming. 389 00:13:59,208 --> 00:14:02,667 - It's not an easy process, but I do get 'em inset some. 390 00:14:02,792 --> 00:14:05,250 After I get the pommel wood on, 391 00:14:05,375 --> 00:14:07,667 then it's to the grinder. 392 00:14:07,792 --> 00:14:09,333 It looks like a potato on a stick. 393 00:14:09,417 --> 00:14:12,458 It doesn't look great, and I need to get this 394 00:14:12,542 --> 00:14:14,625 shaped into something that is functional. 395 00:14:14,708 --> 00:14:16,167 - What John's got going on on his handle, 396 00:14:16,333 --> 00:14:18,583 it kinda almost looks like a dog chew bone. 397 00:14:18,708 --> 00:14:20,667 - I still need to sharpen the blade. 398 00:14:20,833 --> 00:14:22,000 I have to get it etched. 399 00:14:22,167 --> 00:14:23,458 I'm racing the clock right now, 400 00:14:23,542 --> 00:14:27,250 and I don't have time to make mistakes today. 401 00:14:27,375 --> 00:14:29,250 - Five, four, 402 00:14:29,375 --> 00:14:32,167 three, two, one! 403 00:14:32,250 --> 00:14:34,375 Bladesmiths, turn off your machines, put down your tools. 404 00:14:34,500 --> 00:14:36,083 This battle is over! 405 00:14:38,375 --> 00:14:40,375 - I am happy with what I've done. 406 00:14:40,500 --> 00:14:41,917 It's a finished set. 407 00:14:42,042 --> 00:14:43,333 The handle meets the criteria. 408 00:14:43,500 --> 00:14:47,500 I do look over at Jesse's anvil and see a very nice set, 409 00:14:47,625 --> 00:14:51,292 but I think the blades will hold up and test pretty well. 410 00:14:51,417 --> 00:14:55,083 [dramatic music] 411 00:14:55,208 --> 00:14:56,833 - Bladesmiths, welcome our strength test, 412 00:14:57,000 --> 00:14:59,458 the armor stab and slash. 413 00:14:59,542 --> 00:15:02,250 ♪ ♪ 414 00:15:02,375 --> 00:15:04,208 Jesse, you're up first. You ready to go? 415 00:15:04,333 --> 00:15:06,833 - I'm ready to go. - I know you love going first. 416 00:15:06,958 --> 00:15:08,542 - Yep. - Let's do it, bud. 417 00:15:08,667 --> 00:15:11,083 ♪ ♪ 418 00:15:11,208 --> 00:15:12,875 - This strength test is probably the hardest one 419 00:15:13,000 --> 00:15:14,042 that I've experienced so far, 420 00:15:14,208 --> 00:15:16,792 and there's some extra money on the line. 421 00:15:16,875 --> 00:15:18,250 It's steel on steel. 422 00:15:18,375 --> 00:15:20,542 You'd have to be a magician to make a blade 423 00:15:20,667 --> 00:15:23,458 that can go through this and keep the same edge. 424 00:15:23,583 --> 00:15:25,792 [tense music] 425 00:15:25,875 --> 00:15:30,625 ♪ ♪ 426 00:15:30,750 --> 00:15:33,250 [clanking] 427 00:15:39,708 --> 00:15:42,167 - [grunting] 428 00:15:54,292 --> 00:15:56,542 - All right, Jesse, you survived, good job. 429 00:15:56,667 --> 00:16:00,958 Your blades look great. I like the symmetry on these. 430 00:16:01,083 --> 00:16:03,083 They look like a matched pair. 431 00:16:03,208 --> 00:16:04,917 Everything's tight, everything's smooth. 432 00:16:05,042 --> 00:16:07,542 Your edges are still good. 433 00:16:07,708 --> 00:16:10,083 You do have a few flat spots, 434 00:16:10,208 --> 00:16:13,250 but there's not enough there where I can catch a nail on it. 435 00:16:13,375 --> 00:16:17,000 The biggest issue I have is the handles. 436 00:16:17,083 --> 00:16:18,875 They have no grip to them whatsoever, 437 00:16:19,000 --> 00:16:20,292 enough so, that with one of the chops, 438 00:16:20,417 --> 00:16:23,708 I actually caught a knuckle, the knuckle slipped up. 439 00:16:23,833 --> 00:16:25,250 Some contouring would have made it 440 00:16:25,375 --> 00:16:26,792 a lot easier to hold on to 'em. 441 00:16:26,875 --> 00:16:28,625 But otherwise, great job. 442 00:16:28,708 --> 00:16:30,333 - Thank you. 443 00:16:30,458 --> 00:16:31,792 - It's always fun being the second guy, right John? 444 00:16:31,917 --> 00:16:33,417 - Sure, why not? 445 00:16:33,542 --> 00:16:35,792 - You ready to go? - Absolutely. 446 00:16:35,875 --> 00:16:37,167 - All right, let's do it. 447 00:16:37,292 --> 00:16:39,125 ♪ ♪ 448 00:16:39,208 --> 00:16:40,792 - If there's ever anybody that's going to 449 00:16:40,875 --> 00:16:43,333 break a new toy, it's J. Nielson. 450 00:16:43,500 --> 00:16:45,458 There's always a possibility of something failing. 451 00:16:45,542 --> 00:16:47,833 I think it's all glued together properly, 452 00:16:47,958 --> 00:16:49,792 but we're about to find out. 453 00:16:49,917 --> 00:16:52,708 [tense music] 454 00:16:52,833 --> 00:16:53,958 ♪ ♪ 455 00:16:57,625 --> 00:16:59,000 - If there's ever anybody that's going to 456 00:16:59,125 --> 00:17:01,833 break a new toy, it's J. Nielsen. 457 00:17:01,958 --> 00:17:03,833 I think it's all glued together properly, 458 00:17:03,917 --> 00:17:07,000 but we're about to find out. 459 00:17:07,083 --> 00:17:09,958 [tense music] 460 00:17:10,042 --> 00:17:13,625 ♪ ♪ 461 00:17:13,750 --> 00:17:16,708 [clanking] 462 00:17:23,833 --> 00:17:27,083 - [grunting] 463 00:17:34,708 --> 00:17:36,667 All right, John, you survived. 464 00:17:36,792 --> 00:17:38,000 Gotta be happy about that. 465 00:17:38,125 --> 00:17:39,375 You got some glinting on the edges, 466 00:17:39,500 --> 00:17:41,833 nothing I'm really catching on. 467 00:17:41,958 --> 00:17:43,167 The biggest problem I have-- 468 00:17:43,292 --> 00:17:45,458 the contouring you have on there 469 00:17:45,542 --> 00:17:47,875 is basically the exact opposite 470 00:17:48,042 --> 00:17:49,333 of what I said about Jesse's. 471 00:17:49,417 --> 00:17:51,000 They're not sliding anywhere, 472 00:17:51,125 --> 00:17:53,125 but they're not comfortable at all. 473 00:17:53,208 --> 00:17:56,083 But, overall, they held together 474 00:17:56,208 --> 00:17:59,375 and nothing came loose, edges survived--good job. 475 00:17:59,500 --> 00:18:00,500 - Thank you. 476 00:18:00,625 --> 00:18:03,208 ♪ ♪ 477 00:18:03,375 --> 00:18:05,667 - Gladiators of the Forge, 478 00:18:05,792 --> 00:18:08,667 this is the sharpness test, the banner slice. 479 00:18:08,792 --> 00:18:11,625 ♪ ♪ 480 00:18:11,708 --> 00:18:13,000 Jesse, you're up first. You ready for this? 481 00:18:13,125 --> 00:18:15,333 - I'm ready. - All right. 482 00:18:15,500 --> 00:18:18,625 [epic music] 483 00:18:18,708 --> 00:18:25,333 ♪ ♪ 484 00:18:35,542 --> 00:18:36,833 All right, Jesse, let's talk about 485 00:18:36,917 --> 00:18:38,833 your matching pugio daggers here. 486 00:18:38,917 --> 00:18:41,667 That's a beautiful matched set, they're quite identical, 487 00:18:41,750 --> 00:18:42,917 very close to that. 488 00:18:43,042 --> 00:18:45,000 Now, your edge--your edges cut nicely, 489 00:18:45,125 --> 00:18:48,333 and overall your weapon... will cut. 490 00:18:49,542 --> 00:18:51,000 John, your turn, sir. You ready? 491 00:18:51,125 --> 00:18:52,833 - Yes, sir, let's do this. 492 00:18:52,958 --> 00:18:55,958 [tense music] 493 00:18:56,042 --> 00:19:02,458 ♪ ♪ 494 00:19:14,750 --> 00:19:16,833 - All right, John, let's talk about your pugio daggers here. 495 00:19:16,917 --> 00:19:19,125 Your edges are sharp, it's just that it's got 496 00:19:19,250 --> 00:19:21,208 a grind here that's not razor sharp. 497 00:19:21,333 --> 00:19:23,583 So when cutting with this, there are some areas to this 498 00:19:23,708 --> 00:19:25,708 where it just got snagged with the blade, 499 00:19:25,833 --> 00:19:27,708 and it does rip a little bit. 500 00:19:27,833 --> 00:19:31,000 But overall, sir, your pugio daggers...will cut. 501 00:19:31,125 --> 00:19:32,125 - Thank you. 502 00:19:32,208 --> 00:19:36,542 ♪ ♪ 503 00:19:36,708 --> 00:19:39,167 - All right, gentlemen, after eight hours of furious battle 504 00:19:39,292 --> 00:19:41,125 where you guys built your pugio daggers 505 00:19:41,208 --> 00:19:42,500 out of bicycle chain canister Damascus, 506 00:19:42,667 --> 00:19:44,667 it is coming down to a final decision. 507 00:19:44,792 --> 00:19:46,500 Only one of you can come out of here on top 508 00:19:46,583 --> 00:19:48,167 for the title of Gladiator of the Forge. 509 00:19:48,333 --> 00:19:51,208 Jesse, if you win, that will be your fifth win, 510 00:19:51,375 --> 00:19:54,375 and you will have $35,000 in your pocket. 511 00:19:54,500 --> 00:19:57,458 Now, John, if you win, you'll stop his winning streak, 512 00:19:57,542 --> 00:19:59,000 get your first Gladiator of the Forge title, 513 00:19:59,083 --> 00:20:00,792 a check for $5,000, 514 00:20:00,875 --> 00:20:03,417 and the opportunity to go forward into the next battle. 515 00:20:03,542 --> 00:20:05,375 The Judges have discussed your blades, 516 00:20:05,500 --> 00:20:07,542 and they made a final decision. 517 00:20:07,667 --> 00:20:09,708 Today's Gladiator of the Forge is... 518 00:20:09,833 --> 00:20:12,375 [suspenseful music] 519 00:20:12,500 --> 00:20:14,208 ♪ ♪ 520 00:20:14,375 --> 00:20:16,833 Jesse, you have done it again. 521 00:20:16,958 --> 00:20:18,125 That is five total wins. 522 00:20:18,250 --> 00:20:20,500 John, you brought us a good pair of blades, 523 00:20:20,583 --> 00:20:22,125 but unfortunately they didn't come out on top, 524 00:20:22,208 --> 00:20:24,333 and Jay is gonna tell you why. 525 00:20:24,500 --> 00:20:26,250 - John, you did a great job out there. 526 00:20:26,375 --> 00:20:27,833 You should definitely be proud of yourself. 527 00:20:27,917 --> 00:20:29,792 We sure as heck enjoyed watching you work. 528 00:20:29,917 --> 00:20:31,333 But at the end of the day, 529 00:20:31,458 --> 00:20:33,958 the inner grinds on your pugio daggers 530 00:20:34,083 --> 00:20:35,458 weren't as sharp as your competitor's, 531 00:20:35,542 --> 00:20:37,083 as we saw during the sharpness test. 532 00:20:37,208 --> 00:20:40,083 And you had a great idea for the handle, 533 00:20:40,208 --> 00:20:41,708 but it kind of went south, 534 00:20:41,833 --> 00:20:44,125 so that's why we're sending you home. 535 00:20:44,250 --> 00:20:45,583 - John, there's no question, you're talented. 536 00:20:45,708 --> 00:20:47,792 I know you had your competitor here worried for a little bit. 537 00:20:47,917 --> 00:20:50,083 Unfortunately, you didn't come out on top today. 538 00:20:50,208 --> 00:20:51,375 At this point, I'm gonna have to ask you 539 00:20:51,542 --> 00:20:52,667 to please step off the Forge floor. 540 00:20:52,792 --> 00:20:54,542 - I understand. It's been a great challenge. 541 00:20:54,708 --> 00:20:55,833 Thank you, guys. - Thank you, John. 542 00:20:56,000 --> 00:20:57,833 - Congratulations. - Thank you. 543 00:20:58,500 --> 00:20:59,833 - There's no sour grapes at all. 544 00:21:00,000 --> 00:21:02,375 Jesse's a great smith, and he's a sharp young man. 545 00:21:02,500 --> 00:21:04,625 This is just one more learning experience. 546 00:21:04,708 --> 00:21:06,375 Take your education and move to the next thing. 547 00:21:06,500 --> 00:21:08,167 There are so many things that were used 548 00:21:08,333 --> 00:21:09,667 in the gladiator ring. 549 00:21:09,750 --> 00:21:11,083 You're going to be a jack of all trades, 550 00:21:11,208 --> 00:21:12,625 really, to get any of them done. 551 00:21:12,708 --> 00:21:13,958 It's going to be a tough challenge 552 00:21:14,083 --> 00:21:16,333 for anybody coming up. 553 00:21:16,458 --> 00:21:19,208 - Jesse, you are a five-time champion. 554 00:21:19,333 --> 00:21:20,958 You got another check for 5 grand 555 00:21:21,083 --> 00:21:22,833 and a bonus of $10,000. 556 00:21:22,958 --> 00:21:24,667 Congratulations. - Thank you. 557 00:21:24,750 --> 00:21:27,333 - So right now, I gotta ask again, 558 00:21:27,458 --> 00:21:30,083 do you have enough energy to go back in the Forge 559 00:21:30,208 --> 00:21:31,333 and fight out another battle? 560 00:21:31,417 --> 00:21:34,250 - Put me in, Coach. - I love it. 561 00:21:34,375 --> 00:21:36,208 All right, man, congratulations again 562 00:21:36,333 --> 00:21:38,333 on your fifth win and the $15,000. 563 00:21:38,417 --> 00:21:40,125 We will see you on the Forge floor for the next battle. 564 00:21:40,250 --> 00:21:42,042 Well done. - Thank you. 565 00:21:42,208 --> 00:21:44,917 I've faced people pretty much every round 566 00:21:45,042 --> 00:21:46,333 who've had more experience than me. 567 00:21:46,458 --> 00:21:48,500 Having won five in a row, 568 00:21:48,583 --> 00:21:50,917 I've proven to myself that I can overcome 569 00:21:51,042 --> 00:21:54,042 pretty much any level of adversity in the Forge. 570 00:21:54,167 --> 00:21:55,333 I have five titles. 571 00:21:55,458 --> 00:21:57,875 I'm not ready to give up this seat anytime soon. 572 00:21:58,042 --> 00:22:01,667 [tense music] 573 00:22:01,792 --> 00:22:09,208 ♪ ♪ 574 00:22:09,333 --> 00:22:11,208 - My name is Matt Brando, 575 00:22:11,375 --> 00:22:13,000 I'm from Jacksonville, North Carolina. 576 00:22:13,125 --> 00:22:14,625 I'm 36 years old. 577 00:22:14,750 --> 00:22:17,000 I've been blade smithing for three years. 578 00:22:17,125 --> 00:22:20,167 What got me into smithing was my eight-year-old son. 579 00:22:20,292 --> 00:22:22,125 He had watched an episode of "Forged in Fire" 580 00:22:22,250 --> 00:22:23,500 and got excited. 581 00:22:23,667 --> 00:22:25,167 And everything that we do in the shop, 582 00:22:25,292 --> 00:22:26,750 we do together. 583 00:22:26,875 --> 00:22:29,625 I would compare this as a battle to the death because 584 00:22:29,708 --> 00:22:32,750 if I stop Jesse, there it is, I killed his winning streak. 585 00:22:32,875 --> 00:22:35,417 Jesse's already got a high sum of money 586 00:22:35,542 --> 00:22:37,958 from winning. I'm ready to take the rest. 587 00:22:38,083 --> 00:22:39,417 - We are about to kick off 588 00:22:39,542 --> 00:22:42,208 our eighth Gladiator of the Forge competition 589 00:22:42,375 --> 00:22:44,875 with our five-time winner Jesse 590 00:22:45,042 --> 00:22:46,458 and our competitor Matt, 591 00:22:46,583 --> 00:22:49,542 trying to stop that reign of terror. 592 00:22:49,667 --> 00:22:51,458 Now, Jesse, you're already at 35 grand. 593 00:22:51,542 --> 00:22:53,625 If you win through the next three battles, 594 00:22:53,750 --> 00:22:55,583 you will have a total of $50,000 595 00:22:55,708 --> 00:22:56,875 earned in this competition. 596 00:22:57,042 --> 00:23:00,167 Matt, if you win, you'll get your first $5,000, 597 00:23:00,292 --> 00:23:01,875 and we'll ask you if you want to move forward 598 00:23:02,000 --> 00:23:03,583 into the next battle. 599 00:23:03,708 --> 00:23:05,583 Gentlemen, without further ado, let's get into it. 600 00:23:05,708 --> 00:23:07,333 In order to find out what blade 601 00:23:07,500 --> 00:23:09,125 from our wall of gladiator weapons here 602 00:23:09,208 --> 00:23:10,333 you're going to be building 603 00:23:10,458 --> 00:23:12,167 as well as the forge welding technique, 604 00:23:12,292 --> 00:23:13,375 we're gonna flip a coin. 605 00:23:13,542 --> 00:23:15,250 Matt, as the challenger, you get 606 00:23:15,375 --> 00:23:17,000 the option as to heads or tails. 607 00:23:17,083 --> 00:23:18,333 What do you want to pick? - Heads. 608 00:23:18,500 --> 00:23:20,042 - Heads it is. 609 00:23:20,167 --> 00:23:24,333 ♪ ♪ 610 00:23:24,458 --> 00:23:26,292 Unfortunately, it landed on tails. 611 00:23:26,417 --> 00:23:28,167 That means, Jesse, you get the first choice 612 00:23:28,333 --> 00:23:30,500 whether you want the weapon or the forge welding technique. 613 00:23:30,625 --> 00:23:31,833 What are you picking today? 614 00:23:31,917 --> 00:23:33,375 - I want to pick the forge welding technique. 615 00:23:33,500 --> 00:23:34,833 - Interesting. All right, what are you thinking? 616 00:23:34,917 --> 00:23:38,458 - My plan is basically ultimate chicken. 617 00:23:38,583 --> 00:23:40,542 I'm gonna make it super, super hard for my opponent. 618 00:23:40,667 --> 00:23:42,292 Having gone through five battles 619 00:23:42,417 --> 00:23:44,667 with five different forging techniques, 620 00:23:44,792 --> 00:23:47,125 I'm not really scared of any of them anymore. 621 00:23:47,250 --> 00:23:48,583 I'm thinking... 622 00:23:48,708 --> 00:23:50,708 [suspenseful music] 623 00:23:55,000 --> 00:23:56,708 - I'm gonna make it super, super hard for my opponent. 624 00:23:56,833 --> 00:23:58,167 Having gone through five battles with five 625 00:23:58,250 --> 00:23:59,833 different forging techniques, 626 00:23:59,958 --> 00:24:01,750 I'm not really scared of any of them anymore. 627 00:24:01,875 --> 00:24:03,167 I'm thinking... 628 00:24:03,250 --> 00:24:04,833 ♪ ♪ 629 00:24:04,958 --> 00:24:08,208 Ball bearing canister with a peeled canister. 630 00:24:08,375 --> 00:24:10,667 - Oh! 631 00:24:10,750 --> 00:24:12,167 - Very risky move, all right. 632 00:24:12,250 --> 00:24:14,833 Now, Matt, you lost the coin toss, you get second choice. 633 00:24:15,000 --> 00:24:17,125 You have a choice of a few weapons here 634 00:24:17,208 --> 00:24:18,625 on the wall of gladiator blades. 635 00:24:18,708 --> 00:24:20,000 What are you thinking? 636 00:24:20,083 --> 00:24:21,750 - I've done fish hook canister Damascus, 637 00:24:21,875 --> 00:24:24,583 I've done chain canister Damascus. 638 00:24:24,708 --> 00:24:27,375 I've never had anything to do with ball bearings. 639 00:24:27,542 --> 00:24:28,708 Honestly, I don't even know what type 640 00:24:28,833 --> 00:24:31,083 of metal that it is without doing research. 641 00:24:31,208 --> 00:24:34,167 So I look at the wall, and I think we'll keep it 642 00:24:34,333 --> 00:24:35,417 within my wheelhouse. 643 00:24:35,542 --> 00:24:36,583 gladius. 644 00:24:39,917 --> 00:24:41,417 - The Roman gladius is one of the most 645 00:24:41,542 --> 00:24:43,458 well-known weapons of the Roman Empire. 646 00:24:43,583 --> 00:24:46,500 Tracing its origin back to the second century BC, 647 00:24:46,625 --> 00:24:48,208 this weapon features a lightweight, 648 00:24:48,333 --> 00:24:49,708 double-edged blade 649 00:24:49,833 --> 00:24:51,292 designed for easier, more deadly strikes 650 00:24:51,375 --> 00:24:53,000 than other heavier blades of the era, 651 00:24:53,083 --> 00:24:54,833 which made it the sword of choice 652 00:24:54,917 --> 00:24:57,833 for both Roman soldiers and gladiators. 653 00:24:57,958 --> 00:24:59,667 This iconic weapon was featured 654 00:24:59,750 --> 00:25:01,542 on the very first season of "Forged in Fire" 655 00:25:01,708 --> 00:25:03,125 where both smiths went above and beyond 656 00:25:03,208 --> 00:25:05,750 with their Damascus blades but struggled to perfect 657 00:25:05,875 --> 00:25:07,875 the intricate handle construction. 658 00:25:08,042 --> 00:25:09,833 Now, gentlemen, when you turn your blades in, 659 00:25:09,917 --> 00:25:11,958 make sure they fall within these following parameters. 660 00:25:12,042 --> 00:25:13,542 Your blade length, measured from tip 661 00:25:13,708 --> 00:25:15,208 to where the cutting edge ends in a straight line, 662 00:25:15,333 --> 00:25:18,042 needs to be between 17 and 19 inches. 663 00:25:18,167 --> 00:25:20,875 You need to include two edges and a medial ridge 664 00:25:21,000 --> 00:25:22,625 on that blade, and you need to feature 665 00:25:22,750 --> 00:25:26,458 a wooden guard with a metal plate and a globe pommel. 666 00:25:26,583 --> 00:25:29,375 This is going to be a hell of a competition, guys. 667 00:25:29,542 --> 00:25:31,792 You have eight hours to build a gladius 668 00:25:31,917 --> 00:25:33,542 with ball bearing canister Damascus 669 00:25:33,708 --> 00:25:35,875 with a requirement of a peeled can. 670 00:25:36,042 --> 00:25:38,167 But keep in mind that at 5 1/2 hours 671 00:25:38,292 --> 00:25:40,500 into this competition, we will shut off your forges. 672 00:25:40,625 --> 00:25:43,250 So make sure you have those blades quenched 673 00:25:43,375 --> 00:25:45,042 and hardened by that time. 674 00:25:45,167 --> 00:25:48,375 Good luck, stay sharp. Your time starts now. 675 00:25:48,500 --> 00:25:51,000 ♪ ♪ 676 00:25:51,125 --> 00:25:52,042 - Yee haw! 677 00:25:52,167 --> 00:25:53,458 - This is gonna be an interesting one. 678 00:25:53,583 --> 00:25:54,708 - It's a ballsy call from Jesse right here, 679 00:25:54,875 --> 00:25:57,542 asking for a peeled Damascus. 680 00:25:57,667 --> 00:25:58,667 - That's the great thing, 681 00:25:58,792 --> 00:26:00,125 Jesse's always trying something new. 682 00:26:00,250 --> 00:26:03,500 But does he know that the ball bearings need to be 683 00:26:03,625 --> 00:26:05,167 at a higher temperature and soak longer? 684 00:26:05,292 --> 00:26:08,625 Otherwise, they're not going to fuse up in that can. 685 00:26:08,750 --> 00:26:11,000 - I mean, I've done canister Damascus. 686 00:26:11,125 --> 00:26:12,667 Every time I'd done it, I peeled the can off. 687 00:26:12,750 --> 00:26:15,167 Didn't seem to have trouble with it. 688 00:26:15,292 --> 00:26:17,167 I go for the White Out and I know I've got to get 689 00:26:17,333 --> 00:26:19,333 that White Out to dry prior to doing anything 690 00:26:19,458 --> 00:26:21,208 from that point on. 691 00:26:21,333 --> 00:26:22,708 - Matt put the White Out in. 692 00:26:22,875 --> 00:26:25,208 Now he put it aside and is drawing out his plan. 693 00:26:25,333 --> 00:26:26,792 That's a good idea. 694 00:26:26,917 --> 00:26:30,042 - The last thing that I want is my steel not welding together. 695 00:26:30,208 --> 00:26:32,667 So I get all that powdered steel settled in between 696 00:26:32,833 --> 00:26:34,500 all the ball bearings, 697 00:26:34,625 --> 00:26:37,625 almost like making a ball bearing lasagna. 698 00:26:37,750 --> 00:26:40,958 Pack it down the best that I can and weld the top. 699 00:26:41,042 --> 00:26:44,667 I'm ready to stop Jesse's winning streak, and I'm ready 700 00:26:44,792 --> 00:26:46,417 to go onto the next, and then the next. 701 00:26:46,542 --> 00:26:48,375 Plenty of time, plenty of time. 702 00:26:48,500 --> 00:26:50,917 ♪ ♪ 703 00:26:51,042 --> 00:26:53,583 - After forging for 48 hours, 704 00:26:53,708 --> 00:26:56,000 I'm definitely feeling it a little bit. 705 00:26:56,125 --> 00:26:58,125 I know from watching J. Nielson's videos that 706 00:26:58,208 --> 00:27:00,542 I'm supposed to let this White Out dry somewhat, 707 00:27:00,667 --> 00:27:03,000 but I don't have time for that. 708 00:27:03,125 --> 00:27:05,375 I try to go over to the forge and heat it up 709 00:27:05,542 --> 00:27:07,542 and have it cool a little bit faster but... 710 00:27:07,708 --> 00:27:09,167 - Oh, boy, here we go. 711 00:27:09,250 --> 00:27:10,833 - It just lights on fire. 712 00:27:10,958 --> 00:27:13,708 - Jesse just went and did a little burnout on his can. 713 00:27:13,833 --> 00:27:15,708 Once you burn that White Out, 714 00:27:15,833 --> 00:27:18,167 it kind of changes the chemicals in there 715 00:27:18,292 --> 00:27:21,833 and it doesn't really work as a resist anymore. 716 00:27:21,917 --> 00:27:23,625 - I decided to risk it and just go back and pack it 717 00:27:23,708 --> 00:27:26,750 while the White Out's still pretty liquid. 718 00:27:26,875 --> 00:27:27,833 - Ooh! 719 00:27:27,958 --> 00:27:30,042 - It looks like my forge just got possessed. 720 00:27:30,167 --> 00:27:33,250 - This could just be him having some gapping in the weld. 721 00:27:33,375 --> 00:27:34,667 Jesse should pull that out 722 00:27:34,833 --> 00:27:36,875 and reweld around that gap again quickly. 723 00:27:37,042 --> 00:27:40,042 - That's all material burning out of the inside of the can. 724 00:27:40,167 --> 00:27:42,167 That creates a void. 725 00:27:42,250 --> 00:27:45,292 - Sparking goes on for a while, but then it just stops 100%. 726 00:27:45,375 --> 00:27:47,875 So now that my billet's cooking up, I take this time 727 00:27:48,042 --> 00:27:49,333 to go to the pantry and begin 728 00:27:49,500 --> 00:27:51,000 picking out materials for my handle. 729 00:27:51,083 --> 00:27:52,917 Let's go! 730 00:27:53,042 --> 00:27:55,667 - Canister comes out, I think it's ready to go 731 00:27:55,750 --> 00:27:57,667 and we start squaring it off. 732 00:27:57,792 --> 00:28:00,667 - Matt's taking his time, he's being careful with this. 733 00:28:00,750 --> 00:28:03,875 He's not distorting the canister much at all. 734 00:28:04,042 --> 00:28:06,833 - I get to the point where it looks as if I've got 735 00:28:06,958 --> 00:28:09,667 one solid piece of steel. 736 00:28:09,792 --> 00:28:11,792 I'm ready to take the canister off. 737 00:28:14,208 --> 00:28:17,208 As I am peeling off the can, I look down at the steel 738 00:28:17,333 --> 00:28:21,792 and there's little ball bearings on my inside. 739 00:28:21,875 --> 00:28:25,042 It kind of freaks me out. It doesn't look right. 740 00:28:25,167 --> 00:28:27,000 - Uh-oh, guys, Matt just put his billet 741 00:28:27,083 --> 00:28:28,833 down on the ground back by his vice. 742 00:28:28,917 --> 00:28:30,625 - I just make the quick decision. 743 00:28:30,708 --> 00:28:33,833 I'm starting over. - Oh, we got a restart! 744 00:28:33,917 --> 00:28:36,500 - My question is why did he restart? 745 00:28:36,583 --> 00:28:38,000 - He only opened a tiny little seam. 746 00:28:38,083 --> 00:28:39,625 - That's what I saying, he didn't open it enough 747 00:28:39,708 --> 00:28:41,542 to see what's going on in there. 748 00:28:41,667 --> 00:28:43,625 - I don't even want to try to salvage it 749 00:28:43,750 --> 00:28:47,375 and bury myself three, four hours into this blade. 750 00:28:47,500 --> 00:28:50,125 If my second billet comes out looking the same as my first, 751 00:28:50,250 --> 00:28:52,292 then I guess I was right the first time, 752 00:28:52,375 --> 00:28:54,333 but I can't stop. 753 00:28:54,417 --> 00:28:57,792 ♪ ♪ 754 00:28:57,917 --> 00:29:01,667 - The first two welding heats go very, very well, 755 00:29:01,792 --> 00:29:04,333 but I don't have x-ray vision. 756 00:29:04,417 --> 00:29:06,375 The only way that I can tell what's inside this can 757 00:29:06,500 --> 00:29:08,292 is to start peeling it open. 758 00:29:09,875 --> 00:29:11,583 It feels solid enough 759 00:29:11,708 --> 00:29:14,958 so I attempt to chisel away this can. 760 00:29:18,292 --> 00:29:20,333 I expected there to be a little bit of a barrier 761 00:29:20,458 --> 00:29:22,833 between the can and what's inside the can, 762 00:29:22,958 --> 00:29:25,917 but it just looked like one homogenous piece of steel. 763 00:29:26,042 --> 00:29:28,667 - What Jesse's doing is extremely exhausting. 764 00:29:28,792 --> 00:29:31,208 - And that's on top of 40 hours of forging 765 00:29:31,333 --> 00:29:33,583 he's done in the past five competitions. 766 00:29:33,708 --> 00:29:38,000 [Jesse grunts] 767 00:29:38,125 --> 00:29:40,292 - I did have a lot of energy going into 768 00:29:40,375 --> 00:29:42,750 this competition, but it's all being sapped away 769 00:29:42,875 --> 00:29:45,500 by the most draining process I've experienced yet. 770 00:29:45,583 --> 00:29:47,417 [bleep]! I wish I chose a different 771 00:29:47,542 --> 00:29:48,750 foraging technique. 772 00:29:48,875 --> 00:29:50,583 This sucks. 773 00:29:50,708 --> 00:29:53,000 - Bladesmiths, you have six hours left. 774 00:29:53,167 --> 00:29:55,042 - All right. 775 00:29:55,208 --> 00:29:58,667 Second can gets up to heat and it's heat, beat, 776 00:29:58,792 --> 00:30:01,042 and repeat, same thing I did with the first can. 777 00:30:01,167 --> 00:30:02,667 - So there's something about the re-starting. 778 00:30:02,750 --> 00:30:05,958 What are you going to change to not get the same result? 779 00:30:06,042 --> 00:30:08,208 - It's kind of taking a gamble 'cause with so many steps 780 00:30:08,375 --> 00:30:11,167 in the process, how do you identify which one went wrong? 781 00:30:12,792 --> 00:30:15,417 - Oh, baby! 782 00:30:15,542 --> 00:30:17,167 - It comes off, easy. 783 00:30:17,292 --> 00:30:20,167 It looks to be one solid piece of steel. 784 00:30:20,292 --> 00:30:22,167 - Matt's got that can off his billet, 785 00:30:22,333 --> 00:30:24,667 now he's on the press, gonna start drawing it out to length. 786 00:30:24,750 --> 00:30:26,125 - He's drawing it quite aggressively. 787 00:30:26,208 --> 00:30:28,708 This is where you start putting the cracks in the sides. 788 00:30:28,833 --> 00:30:31,667 - And as I'm hammering... 789 00:30:31,750 --> 00:30:33,667 [hammer clanking] 790 00:30:33,833 --> 00:30:36,167 A ball bearing actually falls off. 791 00:30:36,250 --> 00:30:38,917 - Oh, no. 792 00:30:39,042 --> 00:30:40,708 - I know I've got to calm myself down. 793 00:30:40,875 --> 00:30:43,125 I'm doing something wrong. 794 00:30:43,250 --> 00:30:45,542 - Oh, boy, he's thinking about re-starting. 795 00:30:45,708 --> 00:30:48,292 - This is where Matt needs to straighten that billet out, 796 00:30:48,375 --> 00:30:49,583 cut it, and restack it. 797 00:30:49,708 --> 00:30:51,542 - It's worth a shot. 798 00:30:51,667 --> 00:30:54,583 - I cannot believe I'm thinking I've got to do it a third time. 799 00:30:54,708 --> 00:30:56,333 - Oh, wow. 800 00:30:56,458 --> 00:30:57,875 - Are you kidding me, guys? 801 00:30:58,042 --> 00:31:00,792 - So that's two hours gone out of the challenge. 802 00:31:00,875 --> 00:31:03,583 - Push, push, push, don't stop moving. 803 00:31:03,708 --> 00:31:05,042 That's all I'm thinking. 804 00:31:08,958 --> 00:31:10,333 - We're over two hours into the eighth Gladiator 805 00:31:10,458 --> 00:31:11,833 of the Forge battle, and Matt is struggling 806 00:31:12,000 --> 00:31:14,167 with Jesse's pick of canister Damascus. 807 00:31:14,250 --> 00:31:15,667 He's already restarted once and he might have 808 00:31:15,792 --> 00:31:17,167 to start over again. 809 00:31:17,292 --> 00:31:19,458 - I've got my second billet drawn out, 810 00:31:19,542 --> 00:31:21,875 and as I'm hammering... 811 00:31:22,000 --> 00:31:26,167 a ball bearing actually falls off. 812 00:31:26,292 --> 00:31:28,958 - Oh, no. 813 00:31:29,042 --> 00:31:31,500 - I cannot believe I've got to do it a third time. 814 00:31:31,625 --> 00:31:32,833 - Oh, wow. 815 00:31:33,000 --> 00:31:34,667 - Are you kidding me, guys. 816 00:31:34,792 --> 00:31:35,958 - Too aggressive on that first pass. 817 00:31:36,083 --> 00:31:37,667 - I think you're right. 818 00:31:37,750 --> 00:31:40,500 - Giving up is not going through my mind, 819 00:31:40,583 --> 00:31:42,000 it's "how do I succeed?" 820 00:31:42,125 --> 00:31:43,792 I've gotta hurry. 821 00:31:43,917 --> 00:31:48,958 ♪ ♪ 822 00:31:49,042 --> 00:31:51,667 - Finally, holy [bleep]. 823 00:31:51,792 --> 00:31:54,042 After 45 minutes of chiseling away, 824 00:31:54,208 --> 00:31:56,333 the last side of the can comes off. 825 00:31:56,417 --> 00:32:00,958 I am ridiculously happy, but I just barely got started, 826 00:32:01,083 --> 00:32:02,833 and I need to make a full-blown sword. 827 00:32:02,917 --> 00:32:04,458 - Usually, at this point, Jesse's 828 00:32:04,542 --> 00:32:07,333 already got a billet drawn out. - Right? 829 00:32:07,417 --> 00:32:09,917 - There's not a single inch on this billet 830 00:32:10,042 --> 00:32:12,417 where there's no cracks. 831 00:32:12,542 --> 00:32:14,125 I could end my win streak here. 832 00:32:14,208 --> 00:32:15,750 I could turn in a cracked blade, 833 00:32:15,875 --> 00:32:17,500 and the judges won't even test it. 834 00:32:17,625 --> 00:32:20,000 I can try to fix these cracks in my billet, 835 00:32:20,167 --> 00:32:21,583 or I can restart. 836 00:32:21,708 --> 00:32:23,750 But there's no way I'm peeling off that can again. 837 00:32:23,875 --> 00:32:27,833 So I employ all of my fluxing powers 838 00:32:27,958 --> 00:32:30,375 and try to fix these forge welds. 839 00:32:30,542 --> 00:32:32,167 - This was the issue we were worried about 840 00:32:32,333 --> 00:32:34,458 because that White Out wasn't dry, 841 00:32:34,542 --> 00:32:37,083 so it could have gotten mixed in there, 842 00:32:37,208 --> 00:32:40,667 and that's in the middle of all that consolidation. 843 00:32:40,792 --> 00:32:42,708 - I get most of these cracks ground out of the billet. 844 00:32:42,875 --> 00:32:44,167 Super lucky. 845 00:32:44,292 --> 00:32:47,417 Now it's time to take it to old Big Blue and completely 846 00:32:47,542 --> 00:32:49,250 draw it out and get ready for beveling. 847 00:32:49,375 --> 00:32:51,292 ♪ ♪ 848 00:32:51,417 --> 00:32:55,125 - Bladesmiths, three hours down, five hours to go! 849 00:32:56,542 --> 00:32:57,708 - Come on! 850 00:32:57,875 --> 00:33:00,458 I've completely lost track of the clock. 851 00:33:00,542 --> 00:33:05,458 My only and main focus is on this third cannister. 852 00:33:05,542 --> 00:33:07,833 I've gotta get this to work for me. 853 00:33:08,000 --> 00:33:10,667 This is my last chance. - There we go. 854 00:33:10,792 --> 00:33:12,708 He had the heat up nicely, 855 00:33:12,833 --> 00:33:14,250 did one pass, slipped to 90 degrees, 856 00:33:14,375 --> 00:33:17,167 did another pass, put it back in the fire. 857 00:33:17,292 --> 00:33:18,958 - I get to the point where I feel I can take 858 00:33:19,042 --> 00:33:22,000 the can off... 859 00:33:22,125 --> 00:33:26,167 and this thing fights me tooth and nail. 860 00:33:26,250 --> 00:33:28,917 - Did he spend more time consolidating the welds 861 00:33:29,042 --> 00:33:30,000 because he's worried about having 862 00:33:30,125 --> 00:33:31,958 those cracks and delaminations in it? 863 00:33:32,042 --> 00:33:33,917 - I think so, and I don't think that was a bad idea, 864 00:33:34,042 --> 00:33:36,125 but what it did was probably weld that can 865 00:33:36,250 --> 00:33:38,000 onto that billet in several places. 866 00:33:38,083 --> 00:33:40,500 So now he's got to deal with that. 867 00:33:40,583 --> 00:33:44,125 - It's just me in that third can, and I am going to win. 868 00:33:45,083 --> 00:33:46,167 - There you go. 869 00:33:46,333 --> 00:33:48,833 - When the last piece pops off, 870 00:33:48,917 --> 00:33:51,333 oh, my God, it's time to work. 871 00:33:51,417 --> 00:33:55,500 We gotta work, and we gotta work fast. 872 00:33:55,625 --> 00:33:57,417 - Jesse seems to be going right along on his profile, 873 00:33:57,542 --> 00:34:00,750 so I guess whatever issues he had on the edge are gone. 874 00:34:00,875 --> 00:34:03,333 - After I'm done forging out my blade, I need to get 875 00:34:03,417 --> 00:34:05,250 some good normalizing cycles in. 876 00:34:05,375 --> 00:34:07,208 - It's gotta be very disheartening for Matt 877 00:34:07,375 --> 00:34:09,833 when he's just trying to forge out a shape 878 00:34:09,958 --> 00:34:11,375 and Jesse's already thermal cycling. 879 00:34:11,542 --> 00:34:13,333 - I want there to be as small a chance as possible 880 00:34:13,500 --> 00:34:16,125 of the blade cracking in the quench. 881 00:34:17,708 --> 00:34:19,000 - Jesse quenched. 882 00:34:19,167 --> 00:34:21,500 - Nice color all throughout. 883 00:34:21,625 --> 00:34:25,000 - The quench goes perfectly, and I don't see any 884 00:34:25,125 --> 00:34:26,667 cracks on the blade. 885 00:34:26,792 --> 00:34:29,042 It's time to hog off the most material I ever had 886 00:34:29,208 --> 00:34:31,167 and get this blade to its final shape. 887 00:34:31,250 --> 00:34:33,708 Ugh, it's hard. 888 00:34:35,083 --> 00:34:37,500 - Big Blue, that's my time saver. 889 00:34:37,667 --> 00:34:40,583 I shape it just to give myself a blade profile 890 00:34:40,708 --> 00:34:42,083 that I can work with. 891 00:34:42,208 --> 00:34:44,333 - Matt has really got to get over to that forge 892 00:34:44,458 --> 00:34:45,458 and get that blade quenched. 893 00:34:45,542 --> 00:34:49,167 - 15 minutes till the forge is turned off. 894 00:34:49,292 --> 00:34:50,458 - Matt went right back to the grinder. 895 00:34:50,542 --> 00:34:52,250 I thought he was gonna go to the forge. 896 00:34:52,375 --> 00:34:54,500 - And then this idea that you can't grind 897 00:34:54,583 --> 00:34:56,333 after you quench, I don't know what... 898 00:34:56,417 --> 00:34:59,458 - This is where you'd wanna shout out, are you sure? 899 00:34:59,583 --> 00:35:01,167 - So I know the forge is going to cut off 900 00:35:01,333 --> 00:35:02,833 at the 2 1/2 hour mark, 901 00:35:03,000 --> 00:35:05,042 but quenching it without a thermal cycle, 902 00:35:05,167 --> 00:35:07,917 I've got the chance of some catastrophic failures. 903 00:35:08,042 --> 00:35:10,583 So I'm going to use the oxy-acetylene 904 00:35:10,708 --> 00:35:12,125 to do my heat treat. 905 00:35:12,250 --> 00:35:14,667 - This is literally risking everything. 906 00:35:14,750 --> 00:35:16,458 - Five, four... 907 00:35:16,542 --> 00:35:17,917 - No way... 908 00:35:18,042 --> 00:35:19,375 - What the hell? 909 00:35:19,500 --> 00:35:22,000 - Bladesmiths, you have two hours and 30 minutes left! 910 00:35:22,083 --> 00:35:24,333 - You gotta be [bleep] me. 911 00:35:26,208 --> 00:35:28,625 - Matt made a very questionable decision. 912 00:35:28,708 --> 00:35:30,000 - It is not a way to go. 913 00:35:30,167 --> 00:35:32,000 - There's no way that quenching with the torch 914 00:35:32,125 --> 00:35:33,208 could be faster than quenching with the... 915 00:35:33,375 --> 00:35:34,667 - No. - It can be done, 916 00:35:34,792 --> 00:35:36,625 but it's not faster. - It's also not as accurate. 917 00:35:36,750 --> 00:35:37,792 - Right. 918 00:35:37,917 --> 00:35:42,167 ♪ ♪ 919 00:35:42,250 --> 00:35:44,667 - This handle construction is infinitely easier 920 00:35:44,833 --> 00:35:46,583 than the last one I did. 921 00:35:46,708 --> 00:35:49,542 [rock music] 922 00:35:49,667 --> 00:35:52,000 - Jesse has an advantage right now because 923 00:35:52,167 --> 00:35:53,625 he's built a handle like this. 924 00:35:53,750 --> 00:35:56,500 - But the handles have always been the thing 925 00:35:56,625 --> 00:35:58,167 that could possibly send Jesse home, 926 00:35:58,250 --> 00:35:59,958 so is he gonna spend enough time on this? 927 00:36:00,042 --> 00:36:02,250 - Glad I'm not paying for this. 928 00:36:02,375 --> 00:36:04,625 After all my experiences, I just want to make sure 929 00:36:04,750 --> 00:36:07,083 that the judges have no reason to yell at me 930 00:36:07,208 --> 00:36:09,458 for a bumpy handle. 931 00:36:09,542 --> 00:36:10,917 I'm gonna make sure there's nothing that 932 00:36:11,042 --> 00:36:13,000 they can complain about in how the handle is built. 933 00:36:13,083 --> 00:36:14,500 I want it to be the most comfortable thing 934 00:36:14,625 --> 00:36:15,583 they've ever felt. 935 00:36:15,708 --> 00:36:19,542 - You have 90 minutes remaining. 936 00:36:19,667 --> 00:36:22,333 Now, this is a huge deal because a quenched blade is 937 00:36:22,458 --> 00:36:24,500 a parameter in order to get your blade tested. 938 00:36:24,667 --> 00:36:28,375 - So I know the forge is cut off, so last minute decision, 939 00:36:28,542 --> 00:36:31,000 I said let's do an edge quench. 940 00:36:31,125 --> 00:36:33,292 With the oxy-acetylene torch, 941 00:36:33,375 --> 00:36:35,000 the only thing I have to work with 942 00:36:35,125 --> 00:36:37,583 is a very small flame that's only going to 943 00:36:37,708 --> 00:36:40,458 get concentrated areas on that steel 944 00:36:40,583 --> 00:36:42,917 hot enough for a heat treat. 945 00:36:43,042 --> 00:36:44,417 - How long will it take him to get this 946 00:36:44,542 --> 00:36:46,167 up to temperature for a proper quench? 947 00:36:46,250 --> 00:36:47,583 - Way too long. 948 00:36:47,708 --> 00:36:50,958 - I've lost 15 minutes, and my steel 949 00:36:51,083 --> 00:36:52,500 is not up to temperature. 950 00:36:52,667 --> 00:36:56,167 - Matt's torch is just not as hot as it can be. 951 00:36:56,292 --> 00:36:58,500 It will take way too long to heat this blade. 952 00:36:58,625 --> 00:37:01,125 He has not got the gas mixture on that right. 953 00:37:01,208 --> 00:37:04,125 That should be a screaming hot blue flame 954 00:37:04,250 --> 00:37:06,333 about a quarter inch off the end that rose bud. 955 00:37:06,417 --> 00:37:08,583 - Maybe underneath all the soot, 956 00:37:08,708 --> 00:37:10,792 everything that's there, maybe the blade is a little 957 00:37:10,917 --> 00:37:13,375 bit redder than what I think, so I quench. 958 00:37:13,500 --> 00:37:14,833 There's not even any smoke coming out of there. 959 00:37:14,958 --> 00:37:17,750 I don't know what I'm gonna do, but I'm gonna push. 960 00:37:17,875 --> 00:37:19,125 I've got to move on. 961 00:37:19,250 --> 00:37:21,208 The blade is just gonna have to do. 962 00:37:21,333 --> 00:37:23,667 I've got to get a handle on it. 963 00:37:23,792 --> 00:37:26,833 - Bladesmiths, you have 20 minutes remaining. 964 00:37:26,958 --> 00:37:28,208 - Jesse's handle looks great. 965 00:37:28,375 --> 00:37:30,333 A really nice globe on the back of it. 966 00:37:30,458 --> 00:37:32,833 - In the past, the judges have said that 967 00:37:32,958 --> 00:37:34,667 they wish that I etched my blade a little bit more. 968 00:37:34,833 --> 00:37:37,250 - I wish you'd had time to etch a little bit more 969 00:37:37,375 --> 00:37:39,167 so I could see the pattern. 970 00:37:39,292 --> 00:37:41,333 - When I pull it out, it literally looks like 971 00:37:41,500 --> 00:37:43,667 enlarged dragon scale Damascus. 972 00:37:43,792 --> 00:37:46,458 I'm really happy, and now it's time to put 973 00:37:46,542 --> 00:37:47,750 an edge on this thing. 974 00:37:47,875 --> 00:37:49,417 I need to make sure that it cuts and slices 975 00:37:49,542 --> 00:37:51,583 through anything that the judge can throw at it. 976 00:37:51,708 --> 00:37:54,208 - I'm mentally exhausted, physically exhausted, 977 00:37:54,375 --> 00:37:55,542 but I get my handle on. 978 00:37:55,708 --> 00:37:58,417 - He doesn't even have a way to affix the handle. 979 00:37:58,542 --> 00:38:00,542 We're looking at incomplete blade. 980 00:38:00,667 --> 00:38:04,167 - I'm not stopping until somebody tells me to stop. 981 00:38:04,292 --> 00:38:06,708 - Five, four, three, 982 00:38:06,833 --> 00:38:08,667 two, one! 983 00:38:08,833 --> 00:38:10,292 Gentlemen, turn off your machines, 984 00:38:10,417 --> 00:38:12,792 put down your tools, this battle is over! 985 00:38:17,417 --> 00:38:18,833 - I'm just mad at myself. 986 00:38:19,000 --> 00:38:22,625 They were simple mistakes that I made that cost me. 987 00:38:22,708 --> 00:38:27,250 All I know is I came and I gave it my all. 988 00:38:27,375 --> 00:38:29,542 ♪ ♪ 989 00:38:29,667 --> 00:38:33,833 - Gladiators of the Forge, welcome to the kill test. 990 00:38:34,000 --> 00:38:36,833 Let's see if you're glad to have a gladius. 991 00:38:37,000 --> 00:38:38,750 Jesse, you're up first, you ready for this? 992 00:38:38,875 --> 00:38:41,000 - I'm ready. - All right, let's do this. 993 00:38:41,125 --> 00:38:43,000 ♪ ♪ 994 00:38:43,125 --> 00:38:45,167 - With this being my sixth time going into testing, 995 00:38:45,292 --> 00:38:46,625 I wanna win this one the most. 996 00:38:46,708 --> 00:38:48,542 I want the title just as much for this round 997 00:38:48,667 --> 00:38:50,542 as I did for any other round. 998 00:38:50,667 --> 00:38:52,250 If I wanted it less and less, 999 00:38:52,375 --> 00:38:55,292 what kind of a gladiator would I be. 1000 00:38:59,042 --> 00:39:00,333 - With this being my sixth time going into testing, 1001 00:39:00,458 --> 00:39:01,750 I wanna win this one the most. 1002 00:39:01,875 --> 00:39:03,333 I want the title just as much for this round 1003 00:39:03,458 --> 00:39:05,958 as I did for any other round. 1004 00:39:06,042 --> 00:39:09,583 [rock music] 1005 00:39:09,708 --> 00:39:16,583 ♪ ♪ 1006 00:39:31,833 --> 00:39:33,792 - All right, Jesse, let's talk about your gladius. 1007 00:39:33,875 --> 00:39:36,750 Looks like sixth time's the charm, 1008 00:39:36,875 --> 00:39:39,500 because this is the best handle you've presented us. 1009 00:39:39,667 --> 00:39:42,417 Everything is nice and tight, it is smooth, 1010 00:39:42,542 --> 00:39:45,625 and it's a void to where I can get a really good grip 1011 00:39:45,708 --> 00:39:47,833 on this, fits nicely in my hand. 1012 00:39:47,958 --> 00:39:50,833 Your tip is pointy enough to puncture nicely 1013 00:39:51,000 --> 00:39:54,458 and your edge is sharp enough to cut the big carcass down. 1014 00:39:54,583 --> 00:39:58,000 Overall, sir, your gladius, it will KEAL. 1015 00:39:58,167 --> 00:39:59,667 - Thank you. 1016 00:39:59,792 --> 00:40:01,458 - Matt, your turn, sir. Are you ready? 1017 00:40:01,542 --> 00:40:03,833 - Ready. - Let's do this. 1018 00:40:03,958 --> 00:40:05,667 ♪ ♪ 1019 00:40:05,792 --> 00:40:07,917 - My blade has so many issues. 1020 00:40:08,042 --> 00:40:11,542 My biggest concern is because of the heat treat on my blade, 1021 00:40:11,708 --> 00:40:14,000 it's going to hit a bone that's just gonna shatter. 1022 00:40:14,083 --> 00:40:17,667 [tense music] 1023 00:40:17,792 --> 00:40:24,500 ♪ ♪ 1024 00:40:28,375 --> 00:40:30,667 - I have my questions about this handle. 1025 00:40:30,750 --> 00:40:32,500 I don't really see a mechanical connection. 1026 00:40:32,667 --> 00:40:34,375 I think it's just held by glue. 1027 00:40:34,500 --> 00:40:35,750 What do you guys think? 1028 00:40:35,875 --> 00:40:38,000 - My biggest question is, is that thing hard? 1029 00:40:38,125 --> 00:40:40,167 It was quenched at such a low temperature. 1030 00:40:40,250 --> 00:40:42,750 - It can't be. Let's find out. - The only way to check is... 1031 00:40:45,208 --> 00:40:47,833 [file grating] 1032 00:40:47,958 --> 00:40:50,167 - The file's grabbing pretty good. 1033 00:40:50,292 --> 00:40:51,667 - It's not skating at all. 1034 00:40:51,792 --> 00:40:55,250 - I mean, you can see where it's just moving metal. 1035 00:40:55,375 --> 00:40:57,542 This blade's just not hardened. 1036 00:41:04,167 --> 00:41:05,750 - All right, Matt, unfortunately, after doing 1037 00:41:05,875 --> 00:41:08,292 a file check, we've determined that your blade is not hard. 1038 00:41:08,375 --> 00:41:09,917 Now, we consider that a parameter failure 1039 00:41:10,042 --> 00:41:11,958 and cannot continue testing your blade fairly 1040 00:41:12,042 --> 00:41:13,333 against your competitor's. 1041 00:41:13,500 --> 00:41:14,542 I want to say thank you so much for coming out, 1042 00:41:14,708 --> 00:41:16,167 fighting so hard, and never giving up 1043 00:41:16,333 --> 00:41:17,792 in this competition, but unfortunately, 1044 00:41:17,917 --> 00:41:19,167 I'm gonna have to ask you to please step off 1045 00:41:19,250 --> 00:41:20,458 the Forge floor. 1046 00:41:20,542 --> 00:41:21,833 - I understand. - Thank you, Matt. 1047 00:41:22,000 --> 00:41:24,083 - Thank you, Matt. - Thanks, Matt. 1048 00:41:24,208 --> 00:41:26,875 - I'm just happy that I was able to finish a blade. 1049 00:41:27,000 --> 00:41:28,500 It's a life lesson. 1050 00:41:28,583 --> 00:41:30,875 Overall, I'm proud, I fought to the bitter end. 1051 00:41:31,042 --> 00:41:32,792 I never stopped the whole time. 1052 00:41:32,917 --> 00:41:36,000 Jesse, I wish you the best of luck. 1053 00:41:38,792 --> 00:41:40,375 - Well, Jesse, man, I know this is probably 1054 00:41:40,542 --> 00:41:42,375 not the way that you wanted to win a competition, 1055 00:41:42,500 --> 00:41:44,333 but you have taken down six competitors. 1056 00:41:44,458 --> 00:41:46,292 You have $40,000 in your pocket 1057 00:41:46,375 --> 00:41:49,833 and six Gladiator of the Forge titles, man, congratulations. 1058 00:41:50,000 --> 00:41:52,667 - Thank you. 1059 00:41:52,792 --> 00:41:55,042 I didn't expect to win even half of this much. 1060 00:41:55,167 --> 00:41:56,375 Everything is still a blur, 1061 00:41:56,542 --> 00:41:58,708 everything is still a surprise. 1062 00:41:58,833 --> 00:42:00,375 - Again, congratulations. 1063 00:42:00,542 --> 00:42:02,583 We gotta ask you, do you want to go back 1064 00:42:02,708 --> 00:42:04,250 into the Forge for another eight-hour round 1065 00:42:04,375 --> 00:42:06,208 and battle it out for another title? 1066 00:42:06,333 --> 00:42:07,583 - Uh... 1067 00:42:07,708 --> 00:42:09,208 Of course. [laughter] 1068 00:42:09,333 --> 00:42:10,500 - Right on, man. 1069 00:42:10,667 --> 00:42:11,833 All right, well, congratulations, man. 1070 00:42:11,958 --> 00:42:13,375 We will see you for another one on the Forge floor. 1071 00:42:13,542 --> 00:42:15,292 Well done. - Thank you. 1072 00:42:15,375 --> 00:42:19,000 I'm Jesse Hu, I'm the six-time Gladiator of the Forge, 1073 00:42:19,125 --> 00:42:21,625 and I'm not scared about the next competition. 1074 00:42:24,167 --> 00:42:26,250 [epic music]